Rehan Ali, R&D Manager

Rehan Ali

R&D Manager

IFFCO Group

Location
United Arab Emirates - Dubai
Education
Higher diploma, Innovation & Design Thinking
Experience
15 years, 9 Months

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Work Experience

Total years of experience :15 years, 9 Months

R&D Manager at IFFCO Group
  • United Arab Emirates - Dubai
  • My current job since November 2022
Senior Scientist at Mondelez India Foods Pvt Ltd Thane Global Technical center
  • India - Mumbai
  • July 2018 to November 2022

Driving company Beverage innovation agenda in AMEA markets (GCC, India, Pakistan, China & Philippines)
• Collaboration between Business team & RDQ for developing BU specific 4-2-1 plan for NPD.
• Subject matter expert for Powder Beverages, part of Peer Technical Reviews (PTR) & Technology Readiness Level (TRL)
• Technical reviewer for Product specs in ION spec management system
Training & Mentoring new colleagues for end to end project deliveries with guidance.
• People management by giving direct constructive feedback and prepare development plan.
• Delivered various technical session on Best Lab Practices, New Product development & ingredients to beverage team.
• Setup new Beverage Pilot plant in Thane technical center
• Started new Tang production plant in Sricity under SCR project 2018, successfully completed CQV (commissioning, Qualification & Verification), Sricity Plant
delivered 2019 Season volume.
• Attended 2-Week Beverage SME Training in Curitiba Tech Centre (Beverage CoE), Curitiba, Brazil in Jan 2019
• 2019 Successful Launches are
o Full Sugar recipe in Pakistan
o Tang Mosambi in India
o Tang Lychee in Philippines
o Tang Ice Lemon Tea in China

Senior Scientist, AMEA at Mondelez International
  • Bahrain - Manama
  • June 2015 to June 2018

• Conducting pilot plant and Plant trials for new product developments and conduct Product Shelf life study.
• Prototype testing with consumer with collaboration of consumer science and consumer Insight Teams.
• Communication linkage with GITP (Global Ingredient Technology Platform) team, plant BD/Process Engineers, Regulatory, PCM (Product Change Manager), Procurements, Marketing (Brand Managers) and Supply Chain colleagues in AMEA.
• Project Handled in Mondelez Bahrain
▪ Successful launch of Tang Natural Color in GCC markets (GCC market)
▪ Pakistan Tang QI & Product pack optimization- (Pakistan market)
▪ India Tang hybridization Project from 125gm/ltr to 100gm/ltr by addition of Stevia (India market)
• Collaboration of Global Ingredient Technology Platform team for Developing and validation of new cost effective Natural Color solution for Tang.

Awards & Recognition:
• Manger’s Award in June 2016
• Mondelez RDQ Global award for “Best Fast Adapt” for Tang Natural colour implementation project in Nov 2016
• Manager’s Award in Nov 2017 for successful India Pawar-play Project implementation.

Research & Development Specialist at Masafi Co. LLC
  • United Arab Emirates - Fujairah
  • June 2012 to June 2015

• My portfolio in Masafi is Masafi Premium Juice, Water & Flavored Waters.

• Development and formulation of new innovative beverages including Juice, CSD and ready to drink products from concept stage to Launch.

• Identification of all ingredients and their respective regulatory approvals, to blend the new innovation beverages

• Expand the existing portfolio of juice, nectar and drinks.

• Addressing constituent / process / formulations / stability of existing product portfolio.

• Suggest improvement of existing processing and filling options.

• Develop new process concepts for production optimization, yield improvement & develop guidelines for sequencing of manufacturing activities on the shop floor.

• Identification and evaluation of improved industry processing and filling that will improve the existing operations.

• Conducting commercial trials for approved new products

• Searching and developing new suppliers for each ingredient, final raw material approval for new suppliers.

• Suggesting monetary implications for every project.

• Hands on Experience on Ion Chromatograph Dionex IC 1100.

• Completed three day Training at Wild Headquarter, Heidelberg, Germany on CSD, Malt drink & Pet proof study in June 2013.

Jr. Manager New Product Devlopment at IFFCO, Sharjah
  • United Arab Emirates - Sharjah
  • November 2010 to June 2012

• Joined on Nov 2010 as NPD Executive for Ice-creams
• My product portfolio is IGLOO & London Dairy (Premium Ice cream)
• Developing new and existing products from concept stage to launch,
• Search new suppliers to source ingredients of RM & PM that complement our existing product range
• Liaising between production, Marketing and Quality Assurance department to produce a desired product at an acceptable quality.
• Costing for new product.

Production Supervisior at Nestle India Ltd
  • India - Ludhiana
  • August 2008 to October 2010

1st Stint-: Nestle, Pantnagar, Uttaranchal (Biggest Noodle factory in Nestle World)
• Induction of various department like Quality Assurance, Production, Industrial performance, Supply Chain, Engineering, Human Resource, Costing (3 months)
• After induction I choose my project in production department on the topic of “Overfill reduction in 45 gm Maggi Masala Noodle” (Duration-3 months)
o Created a team of six people which include 4 operators and 2 officer
o reduces overfill from 6.5 to 5 %
• Comparative study of Technofor and Safeline metal detectors
• Completed training on MBU, NGMP, HACCP, Safety, NQMS, SAM, CDM, SAP

2nd Stint-: Nestle, Moga Factory, Punjab

• Joined Nestle, Moga on as production officer in Milk Operations Particularly in Liquid Plant
• Responsible for standardization of milk silo’s as per the recipe ( Everyday Dairy Whitener, NIDO, Lactogen-1, 2& 3, Base powder for Cerelac, etc) & SCM (Milkmaid) manufacturing
• Project done on “CIP time reduction on Evaporator-2 from 4 Hr to 3.5 Hr”
• Production planning for 1.0-1.2 million liters. milk to produce average 150 ton powder production with FMR, Egron, Supply Chain and Powder filling department
• Done Various Training like SGIA & KAIZAN, Nestle Continuous Excellence (NCE) and six sigma training
• Helped for OHSAS 18001 audit and FSMS audit

Education

Higher diploma, Innovation & Design Thinking
  • at MIT management Executive education
  • January 2021

Post Graduate Diploma in Innovation and Design Thinking

Master's degree, Food Technology
  • at Central Food Technological Research Institute (cftri), Mysore, India
  • July 2008

Central Food Technological Research Institute (www.cftri.com) is one of the finiest food research in

Bachelor's degree, Dairy Technology
  • at Allahabad Agricultural Institute Deemed University
  • July 2006

Bachelor of Technology (B.Tech) in Dairy Technology

Specialties & Skills

Project Management
Innovation
Design Thinking
Ice Cream
MS Project
MS Office
Knowledge of FSSC 22000
Project Management
design thinking

Languages

English
Expert
Hindi
Expert
Urdu
Expert
Arabic
Beginner

Training and Certifications

Project Management (Training)
Training Institute:
Effective Project Management consultancy
Date Attended:
September 2019
Duration:
40 hours
FSSC 22001 Implementation and Internal Auditor Training (Training)
Training Institute:
SGS Gulf, Dubai
Date Attended:
March 2014
Duration:
16 hours
FSSC 22000 Lead Auditor Course (Training)
Training Institute:
SGS Gulf, Dubai
Date Attended:
January 2015
Duration:
40 hours
ISO 14001 & OHSAS 18001:2007 awareness training (Training)
Training Institute:
SGS Gulf, Dubai
Date Attended:
June 2014
Duration:
8 hours

Hobbies

  • Reading newspaper, internet surfing, Social work