Technical Manager
sidel
Total des années d'expérience :20 years, 6 Mois
Drive the customer plants on machine maintenance needs • Enhance customer experience with end of line packaging equipment • Facilitate the understanding the technical documentation • Answer Technical issue • 1st point of reference for customer maintenance team • Tackle repetitiveness of technical issue • Performance of equipment condition monitoring • Driver of right maintenance mentally mindset to customer
maintenance manager
engineering projects
production control
AMC for machines
Skills and Expertise
Execution of maintenance plans PM, CM, BM. Reports, Records and calibration certification
Expert in Fault Finding and Root cause analysis,
KPI’s achieved improvising OEE, reducing MTBF, MTTR, cost reduction and safe manhour
Preparing Departmental budget CAPEX and OPEX,
Knowledge of PLC, SCADA, DCS, Programming S7 300 PLC, HMI Wincc, LM90
In hand experience Servicing, maintenance, overhauling and troubleshooting of beverage industry machines manufactured by KRONES (CAN line and Pet line), Tetra Pak (TBA9, TBA19, TBA 22, A3CF), blow molding Sidel, Sacmi, SMI etc
Processing equipment Pumps, valves, pasteurizer, homogenizer, mixing units, carbo mixer etc
Utility equipment’s - RO units, Steam boiler, air compressor Low & High Pressor ( AF, Atlas Copco), chiller units, cooling towers ammonia, cold store rooms
Expert in Programming, installation and commissioning of VFD, servo drives, temperature controllers, flow meters, PID'S
Expert in electrical control, electronics and automation control and instrumentation
Spare parts ordering, follow up and stock keeping as required
Troubleshoot all breakdown mechanical, electrical, instrumentation, control system related failures.
Dealing communicating with the machine suppliers & vendor’s for technical support on equipment’s for troubleshooting or modification.
Main lead in Safety and HACCP protocol and GMP implementation
PROJECT MANAGEMENT
Relocation of the Production line from one facility to another within group
Successfully relocate Tetra Pak filling and DE Lines TBA 22 machine, TBA 19,
KRONES PET filling line 1.5 Liter installation and start up
Draft and design the production line foot prints, utility requirements flooring an civil work, electric power
Installation and commissioning of new machineries in coordination with machine manufactures engineer
SAP maintenance module implementation, collecting master data of equipment list, work center, task list.
Plan strategies to maintain systems and avoid obsolescence
Implemented successfully - SCADA project for krones line, SAP maintenance module project.
Review design drawings and engineering specifications to produce review comments and perform quality assurance assessment
Coordinate in installation and commissioning of new machine
Skills & Expertise
• PLC Programming of Siemens S7-200, 300&400 PLC’s
• Programming, installation commissioning and troubleshooting of various types of AC Drives and DC drives e.g. danfoss, Siemens, Telemecanique Altivar, AllenBradley, etc
• Troubleshoot electrical, instrumentation and control system related failures.
• Responsibilities include providing technical services to Maintenance and Operations Divisions with regard to instrumentations, electrical and electronics, automation and control related to the process control and associated auxiliary control system, access' plant facilities & process arrangements and recommending new installations or modifications to improve plant control performance or replacement of defective or
• Adapt quickly to new control systems and third party vendor equipment throughout the various facilities.
• Plan strategies to maintain systems and avoid obsolescence
• Obsolete instrumentations for control equipment systems and subsystems.
• Serve in a technical lead role on DCS & PLC system implementations.
• Review design drawings and engineering specifications to produce review comments and perform quality assurance assessments.
• Communicate with equipment vendors and technical consultants to resolve complex issues concerning new technology, upgrade of equipment, revision to standards and purchase specifications, test procedure and new project designs.
• Provide mentoring and transfer knowledge, skills and experience to entry level engineers and designers.
• Developing process control strategies, writing functional and detailed design specifications
• Troubleshoot all the maintainability issues related to electrical control systems.
• blending and process in food industries.
• Analyses and keep minimum spare part stock required for emergency breakdown.
• Maintain the library of electrical drawing, software’s, plc programs of all machines, parameters for drives and various instruments used in the factory
• PLC Programming Siemens s7-200, 300&400 PLC’s
• PLC Installation and Commissioning
• Modification in the Automation System including in the PLC Program as per end user’s requirement. Assisting in System Operation and Expansion
• Skilled at troubleshooting and repairing and maintenance of instruments and instrumentation systems.
• Analyze the Preventive maintenance schedule, recommends enhancements to the procedure, maintenance intervals to achieve maximum reliability and availability of the control systems
• Attend troubleshooting to minimize un-availability in a safe & cost effective manner
• Prepare all control maintenance inputs regarding planned major overhauls
• Excellent experience in designing, implementing and supporting microprocessor based instrument
• Participate in Hand-over / pre-commissioning of new schemes for control side
• Preventive and corrective electrical maintenance of machines like palletizer, depalletizer, labeler, filler, rinser tray packer, bottle washer all machinery used in beverage plant
• Maintenance and troubleshooting of utilities like ammonia compressor, co2 compressor, air compressor boiler, forklifts etc
• Installation and commissioning of process control instruments like temperature controller, ph controller, flow meter, process instruments calibration.
• Worked with German engineers in installation of machines like depalletizer, palletizer and rinser all machines are manufactured by KRONES GERMANY
• Up gradation of all power distribution system is carried out as per plants requirement
. Service Engineer
KUKSONS ELECTRONICS PVT LTD, pune India
JOB DURATION: - FROM june2003 TO may2005
JOB PROFILE: -
PLC Programming.
PLC Installation and Commissioning.
Analyzing faults in the PLC process in different industries.
Rectifying faults in input and output field devices.
Replacing field devices like switches, push-button, sensor, relays, Actuators, Proximity Sensor etc in case of failure.
Maintenance and Troubleshooting of PLC, AC Drives (danfoss, cosmos, siemens, belone, Schneider’s Altivar, ), DC Drives and various Temperature Controller Panels.
Troubleshooting of AC and DC Drives on component level.
SERVICING AND MAINTAINCE OF DC DRIVES (SINGLE PHASE & THREE PHASE DC DRIVES POWER REGULATORS, SMPS, DC REGULATED POWER SUPPLY, STABILIZER, AND MANY OTHER ELECTRONICS EQUIPMENTS, COMPONANT LEVEL TO CARD LEVEL TESTING, ALSO DONE PLC PROGRAMMING OF SIRO LOGIC CONTLOLLER, WASHING MACHINE ETC, CALIBRATION OF CONTROL PANEL. HAVING EXPERIENCE OF SERVICING POWER SUPPLY CONTACTORS, MCCB, AND SWITCHGEAR.
Educational Details Bachelor of Engineering in Electronics Passed with Ist Division with distinction (72%) in June 2002 from Dr.B.A.Marhatwada University, Aurangabad. Higher Secondary School Certificate Examination Passed with Ist Division (67%) in March 1998 from Divisional Board, Aurangabad. Secondary School Certificate Examination Passed with Ist Division (72%) in March 1996 from Aurangabad Board.