Supply / Production Planner
PREMIER COMPOSITE TECHNOLOGIES
مجموع سنوات الخبرة :18 years, 1 أشهر
Supply / Production Planner (Reporting To Planning Manager)
1) planned and managed UHPC plant capacities of 5 tons and operations, estimated raw material requirements, and controlled more than 11000+ (SKUs) UHPC parts inventory and 450+ (Styles) flexible molds stock.
2) Planned & coped 5 milling machines operations against demand.
3) Production planning to manufacture and supply UHPC parts against all architectural projects.
GRC / UHPC (Pre-mix) Section:
Collaborated with 2 supervisors and 50+ line-level employees to implement small ideas that increased productivity by 20%.
Colluded with the production manager and supervisor to revise and implement new operational strategies to reduce rejections by 13%.
Developed an MPS and DSM plan (Human Resources) and plant-run strategy based on equipment and tools needed to achieve monthly objectives.
Released weekly production plan for all architectural projects and analyze schedule adherence reports.
Led S&OP meetings to ensure demand and material availability and increase parts supply by 20%.
Scrutinized production data, and trends, and implemented lean expertise to improve operational time by 15%, and reduce unnecessary tools by 10%.
Computed and forwarded 6 months' material forecast to the supply chain department for procurement.
Collaborated with logistics to arrange and supply finished goods parts to the required location for assembly.
Approved and issued project drawings & kitting details through the ERP system and set up BOMs to release production orders for smooth production.
Milling Section:
Revised milling machine timing and removed non-value-added tasks to increase efficiency by 35%.
Computed milling capacity against monthly requirements and developed a milling run strategy.
Certified that all parts are available in advance for the smooth run of milling operations.
Issued weekly milling schedule and estimated milling progress against monthly target.
Planned and monitored regular maintenance and resolved all troubleshooting issues.
Painting Section:
Outlined and contained painting activities for more than 1200 m2 for all architectural, rail, and marine projects.
Managed & composed 3 Painting Booths in 2- different facilities for all painting activities.
Liaised with the planning manager to develop and maintain a resource-loaded schedule using MS Project.
Released weekly production schedule to paint section and maintain at least 95% OTIF.
Main Projects Administered: UHPC: Mataf Composite Ceiling Panels (FRP & UHPC combination, 80000 M2) - Makkah- KSA, Apple Store Cladding Panels, Apple Store Scottsdale, PV Bridges - KSA, Expo-2020 Sustainability Pavilion - Dubai. Painting: Expo-2020 UAE Pavilion, Expo-2020 Sustainability Pavilion, ENOC Fuel Station of the future (Expo-2020), Dubai Creek Harbor Marina Terminus, Apple Store Bangkok, Apple Store Bagdad Street.
Supply Planner (Reporting To Supply Planning Manager)
1) Purchased & managed more than 100 imported & 50 local chemicals to manufacture 150+ chemical-based products for MNC (Diversey).
2) Planned and controlled of production of two Industrial Liquid Plants (Liquid & Dry Mix).
Cooperated with supervisor and 35+ line-level employees to achieve the highest production of 829MT/month and increased sales.
Achieved and reduced dead stock inventory to the minimum level by $400K and saved airfreight costs by AED 70K per year with the aid of the quality department.
Supervised and précised 4 warehouses each with a capacity of 700 Pallets of FG and 750 Pallets of RM and implement warehouse strategies like FIFO and FEFO.
Achieved and maintain 95% OTIF and delivered all backlog orders by plant run strategies.
Prepared monthly MPS against customer demand, define plant run strategy, and estimate & assign resources to meet production targets, and produce a schedule adherence report as key performance indicators.
Charged and supervised supply operations, forecast accuracy reports, and aging reports for broad analysis.
Executed & led S&OP meetings to discuss order demand & completion, dispatch, and dead stock issues.
Purchased plan and control raw & packaging material orders against shortages and receive an acknowledgment from suppliers against timely deliveries.
Negotiated with more than 15 suppliers based on MOQ, credit terms, shipping rates, and pricing structures.
Updated ERP system through demand, publish MRP report & form purchase orders (POs) against shortages.
Conceptualized ABC analysis, and aging report techniques to analyze and discipline the inventories.
Supervise and production planning of jeans for large brands such as Burton, Levi Strauss, and Springfield.
• Prepared a master plan to build plant capacity based on customer orders and assigned resources accordingly.
• Update the system with FG demand to generate material requirements and raise POs if there are shortages.
• Served as the team leader, assigned worked to each professional individual, and monitored their progress.
Handle production planning to produce all plastic parts of the automobile over the period of 3 years.
• Prepare MPS & plant run strategies based on the annual demand and check weekly project performances.
• Ensure all orders are ready on time and transport to customer destination as per agreement.
• Purchase planning, deal with materials on a regular basis against requirements and get supplies.
• Organize and negotiate with suppliers based on MOQ, lead-time, credit terms, and pricing structure.
• Awarded Scholarship for securing CGPA > 3.5 in the first semester of MBA studies • Secured 2nd position in Case-Study Writing during 5th semester of MBA studies * CGPA = 3.1 / 4
• Secured 3rd position in the first year of undergraduate studie • Member of Pakistan Engineering Council, Lahore, Pakistan * First Division with Aggregate of 70%