Romesh Bendale

Maintenance Manager at MARSAVCO S.A.R.L

• Democratic Republic of the Congo
• My current job since February 2010

MAINTENANCE & PROJECT MANAGER 18 Year experience at MARSAVCO S.A.R.L.

• Democratic Republic of the Congo
• February 2010 to September 2019

:  Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses  Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency  Working on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback  Streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets and ensuring completion of project in minimum turnaround time & effective resource utilization to maximize the output  Monitoring availability of resources like raw materials, packing materials, equipments (maintenance), and personnel’s through concerned departments  Coordinating with the cross-functional departments for smooth functioning & accomplishing production as per organizational guidelines  Devising and implementing safety systems & procedures for minimizing occupational hazards, waste, protection of production environment  Conducting Preventive Maintenance, Breakdown Maintenance Shutdown Maintenance and Predictive Maintenance  Identifying scope for modifications in equipment, process flow, working practices & consumables for controlling & reducing conversion cost per unit produced.  Planning and implementing preventive maintenance schedules of various machinery and instruments to increase machine uptime / equipment reliability.  Drafting ISO documentation likes Petty Work, Breakdown Analysis, History Record Card and Purchase Requisition.  Project installation, Operation & maintenance of ‘Amonia chilling plant’, TRANE chillers and other Industrial chillers for plant chilling and commercial building chilling.  Installation & commissioning, Operation of Fire fighting Pumps (Electrical & Jokey pums) lines all over the plants and adminisration buildings, Housing complex.  Operation & Maintenance of Auto oil filling line for Jerry cans & Bottles with cortoning.  Operation & Maintenance of Crude/CPO Oil Pumping station Cerpelli Positive displacement Pumps with 100MT capacity.  Operation & Maintenance of Water pumping station with capacity of 500m3 pumps on river port.  Experience in Molding Plant Machinery Installation and maintenance, Blow Molding, HDPE, PET, Packging machineries.  Extensive experience on HDPE Blow molding/Injuection molding machine Automation and Electro-mechanical maintenance. Maintained ‘ARA machine’ china, ‘Ningbo Haidi machine’ china, ‘Magic machine’ Italy, ‘Windsor machine’ India.  Production of LDPE/HDPE/PETPP products used in packaging of oil, soap/Detergent, liquid soap/Detergent, Margerine packaging. BOPP films for packaging.  Knowlledge of IBC (Internal Bubble Cooling System) for blown film extruder syste.  Knowlledge of KYMC/BOBST CI(Central Inpression) flexo printing machines.  Operation, Maintenance & Modification Projects of fully Automised/SCADA operated Refinery.  Operation, Maintenance & Modification Projects of Soap & Detergent Plants.  Operation, Maintenance & Modification Projects of Margerine & Noodle plants.
Jul’08-Oct’10 with United Engineering Services LLC (Nizwa), Ruwi, Sultanate of Oman as ‘Operation & Maintenance Eng.’ U.E.S. is a multidiciplinery Engineering & oilfield services covering oil, Gas, Water industries in Oman and Gulf. U.E.S. is among leading oilfield services company and is 100% owned by MB HOLDING GROUP. Jul’06-Jul’08 with Ion Exchange Services Ltd., Pune as ‘Electrical & Instrumentation Engineer’ Ion Exchange Ltd. Is an ISO 9002 organization, which is recognised leader in Water Solutions, Utility Projects and O & M. On site of ‘General Motors India LTD.’ Feb’03-Jul’05 with Finearc Systems Pvt. Ltd., Pune Nov’01-Feb’03 with Finolex Cables Ltd., Pune Projects Managed :  Installation and commissioning of the 20KV underground power l

Operation & Maintenance Engineer at UNITD ENGINERING SERVICES LLC

• Oman - Nizwa
• June 2008 to November 2009

Maintenance, Operations, Erection, Commissioning, Project Management, Procurement & Supply Chain Management.
Well verse with Electrical and Electronics Equipment’s and Elements, Functioning, and Applications.
Testing of Electrical and Electronics circuits, Fault finding and rectifying.
Operational knowledge of SCADA, PLC’s (programmable logic controller).
Well verse with circuit diagrams in ‘ORCAD’ and ‘E - PLAN’.
Calibration of Weigh Bridge, Weigh scales, Weigh Tanks.
Development of the indoor and outdoor MV/HV/EHV Electrical substation layouts, cable race ways and duct banks, Illumination, lightning protection, grounding systems, short-Circuit calculations, Auxiliary electrical system design calculations, cable sizing and review Of electrical equipment data and drawing.
Key Result Area:
•Maintenance purview:
•Maintenance of Electrical cabins, Breakers, Switchgears, Protection Relays, Conventional Machines, and PLC Control Panels.
•Preparing machine cycle test, meager test, Calibration test, Speed calibration test
•Testing of electrical motors, Break motors, Servo motors, Geared motors and there Maintenance and their Operation.
•Testing of Electrical drives (Servo Drives, VFD’s) on assembly, Setting and Calculation of Parameters and there modes of Operation.
•Participate in Preventive Maintenance, Breakdown Maintenance Shut down Maintenance As Well as Predictive Maintenance.
•Maintain the Documentation.
•Maintenance of Hydraulics & Pneumatic systems, Compressor, D.G. Sets, Transformer Protection & Control systems.
2. Utilities: Maintenance & Operation of Utility systems.
•D.G. Sets
•Compressed Air System (H.P./L.P. Compressor)
•Electric/Fuel H.P./L.P. Boilers
•Cooling Towers
•Water Chillers
•Waste Water Treatment Plant (E.T.P.).
•Water Treatment Plant (W.T.P.).
•LPG/CNG/Propane Storage & distribution facility
•Maintenance of 6.6KV, 11KV, 20KV distribution substation
Administrative work:
•Well acquainted with Preventive, Breakdown, Shut down, & Predictive Maintenance of Machines for various equipment’s associated with various process areas & maintaining the Down time.
•Proactively identifying areas of breakdowns and taking steps to rectify the equipment’ through application of troubleshooting tools.
•Responsible for the technological upgrading of the obsolete Machines.
•Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in expenditures and work within the budget.
•Handling the operation & maintenance of Operation, Maintenance of Utility systems
•Cost control with respect to repair, Inventory Control, annual budgeting & costing for Power Fuel & engineering expenses.
•Vindicating ISO documentation likes Petty Work - Break down Analysis, History Record Card and Purchase Requisition.
Project Management:
•Machine wiring of PLC Machine and Control Panels, Drive Mounting as per Deign Drawing, with final Trials.
•Coordinating and controlling of project activities by identifying the inputs and interfaces required by various contracting agencies.
•Actively handling the safety, material, manpower, planning & scheduling activities involved in the project.
•Carrying out evaluation & efficacious management of contracting works for the successful Execution of projects.
Erection and Commissioning:
•Conducting initial site visit, preparation of preliminary site layout drawing of all equipment, including DG sets powers.
•Installation, Erection and Commissioning of Utility packages like Water Treatment Plant, Effluent Treatment Plant, Compressor house, Air conditioning, Water Chilling Plant and Cooling Towers, Electric & Fuel Boilers
•Coordinating the Installation, erection and commissioning of equipment’s and providing Technical and management support.
•Erection and Commissioning of Weigh Bridge, Oil-filling Plant, UPS for plant operation.

E & I Engineer at ION EXCHANGE SERVCES LTD

• India - Navi Mumbai
• January 2005 to June 2008

nd floor, Neeta tower, opposite Sandvik Asia Ltd. Dapodi, Tel: 020-27144237

Ion exchange ltd. Is an ISO 9002 organization, which is recognized leader in Water Treatment & water solutions and O & M of utility systems, Functions within and outside India.

Contrntols Engineer at FINE ARC SYSTEM PVT. LTD

• India - Pune
• January 2003 to December 2004

:  Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses  Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency  Working on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback  Streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets and ensuring completion of project in minimum turnaround time & effective resource utilization to maximize the output  Monitoring availability of resources like raw materials, packing materials, equipments (maintenance), and personnel’s through concerned departments  Coordinating with the cross-functional departments for smooth functioning & accomplishing production as per organizational guidelines  Devising and implementing safety systems & procedures for minimizing occupational hazards, waste, protection of production environment  Conducting Preventive Maintenance, Breakdown Maintenance Shutdown Maintenance and Predictive Maintenance  Identifying scope for modifications in equipment, process flow, working practices & consumables for controlling & reducing conversion cost per unit produced.  Planning and implementing preventive maintenance schedules of various machinery and instruments to increase machine uptime / equipment reliability.  Drafting ISO documentation likes Petty Work, Breakdown Analysis, History Record Card and Purchase Requisition.  Project installation, Operation & maintenance of ‘Amonia chilling plant’, TRANE chillers and other Industrial chillers for plant chilling and commercial building chilling.  Installation & commissioning, Operation of Fire fighting Pumps (Electrical & Jokey pums) lines all over the plants and adminisration buildings, Housing complex.  Operation & Maintenance of Auto oil filling line for Jerry cans & Bottles with cortoning.  Operation & Maintenance of Crude/CPO Oil Pumping station Cerpelli Positive displacement Pumps with 100MT capacity.  Operation & Maintenance of Water pumping station with capacity of 500m3 pumps on river port.  Experience in Molding Plant Machinery Installation and maintenance, Blow Molding, HDPE, PET, Packging machineries.  Extensive experience on HDPE Blow molding/Injuection molding machine Automation and Electro-mechanical maintenance. Maintained ‘ARA machine’ china, ‘Ningbo Haidi machine’ china, ‘Magic machine’ Italy, ‘Windsor machine’ India.  Production of LDPE/HDPE/PETPP products used in packaging of oil, soap/Detergent, liquid soap/Detergent, Margerine packaging. BOPP films for packaging.  Knowlledge of IBC (Internal Bubble Cooling System) for blown film extruder syste.  Knowlledge of KYMC/BOBST CI(Central Inpression) flexo printing machines.  Operation, Maintenance & Modification Projects of fully Automised/SCADA operated Refinery.  Operation, Maintenance & Modification Projects of Soap & Detergent Plants.  Operation, Maintenance & Modification Projects of Margerine & Noodle plants.
Jul’08-Oct’10 with United Engineering Services LLC (Nizwa), Ruwi, Sultanate of Oman as ‘Operation & Maintenance Eng.’ U.E.S. is a multidiciplinery Engineering & oilfield services covering oil, Gas, Water industries in Oman and Gulf. U.E.S. is among leading oilfield services company and is 100% owned by MB HOLDING GROUP. Jul’06-Jul’08 with Ion Exchange Services Ltd., Pune as ‘Electrical & Instrumentation Engineer’ Ion Exchange Ltd. Is an ISO 9002 organization, which is recognised leader in Water Solutions, Utility Projects and O & M. On site of ‘General Motors India LTD.’ Feb’03-Jul’05 with Finearc Systems Pvt. Ltd., Pune Nov’01-Feb’03 with Finolex Cables Ltd., Pune Projects Managed :  Installation and commissioning of the 20KV underground power l

Maintenance Manager

• to

Responsibilities:
•Responsible for trouble shooting in Special Purpose Machine Occurred during shift.
•Preventive Maintenance of machines as per charts.
•Participate in Preventive Maintenance, Breakdown Maintenance Shut down Maintenance as Well as Predictive Maintenance.
•Maintain the Documentation.
•Designing and assembling power panels.

Extracurricular Activities:
•Wisdom with latest technologies likes ISO/TS 16949:2002, T.P.M., KIZEN & Five-S. Also Spare Maintenance System Likes KANBAN & resuscitate Consumption of Spares.
•Power factors: Calculating & Maintaining Power factor in Range 1 to 0.99