ROSHIL CHARALIL

WORKING AS A INSPECTION ENGINEER (BOILER INSPECTOR/ STATIC EQUIPMENT/ PIPING- OFFSHORE & ONSHORE) IN ADGAS, DAS ISLAND, ABUDHABI, UAE FOR PLANT TURNAROUND SHUTDOWN.
JOB TITLE : INSPECTION ENGINEER/PLANT INSPECTOR (RBI ENGINEER).
DURATION : FROM MARCH -2016 TO TILL DATE.
OWNER : ADGAS, DAS ISLAND, ABUDHABI-UAE.
THIRD PARTY : TUV RHEINLAND MIDDLE EAST.
PROJECT : PLANT TURN AROUND (SHUTDOWN).

WORKED AS A INSPECTION ENGINEER (PIPING INSPECTOR) IN AL-MUAJJIZ CRUDE OIL TERMINAL (SAUDI ARAMCO), SAUDI ARABIA FOR OFFSHORE AND ONSHORE PIPING INTEGRITY ASSESSMENT.
JOB TITLE : INSPECTION ENGINEER/PLANT INSPECTOR (RBI ENGINEER)
DURATION : FROM DECEMBER -2015 TO MARCH - 2015.
OWNER : AL-MUAJJIZ CRUDE OIL TERMINAL, SAUDI ARAMCO- SAUDI ARABIA.
PROJECT : OFFSHORE AND ONSHORE PIPING INTEGRITY ASSESSMENT.

 Risk based inspection using software& API 580&API 581.
 Preparation of corrosion loop and identification of potential damage mechanisms using API 571.
 Risk assessment and preparation of inspection plan.
 Root cause analysis(RCA)/ fracture analysis/failure analysis.
 Fitness for service evaluation(FFS).
 In-service inspection of static equipment and piping using API 510&API 570.
 Repair strategy development and implementation.
 Inspection of Heat Exchanger Internals Such as Shell, Tube Bundle, Tie-Rods, Baffles, Etc., for determining various Damage Mechanisms.
 NDE Thickness Measurements on Condition Monitoring Location (CML) to Identify Actual Thickness of Pressure Vessels & Piping.
 Hydrostatic Test (Shell Side, Tube Side, Final Shell Side) Inspection of Heat Exchangers as per Relevant Code.
 Inspection of shell and tube bundle condition.
 Tube bundle
 Check tube ID & OD fouling. Describe the extend of fouling and locations.
 Measure ID and OD and compare to the original for metal loss.
 Visually inspect ID and OD for pits measure the depth of pit.
 If tube to tube-sheet welded, then perform DP test to ensure no crack.
 Check the tube sheet for corrosion, erosion and any mechanical damage. Eddy current testing and evaluation of the tube condition. Mark defective tubes for plugging or re-tubing as required. Check baffle plates for corrosion, thinning and enlarged tube holes. Check tie-rods for corrosion & damage.
 Shell: Cylindrical and Conical
 Inspection of Internal Corrosion (scales, pits, buildup)/Cracking & Weld condition/corrosion (both longitudinal and circumferential) UT measurements-shell, cone and nozzles. Inspect lining and distributors if provided for corrosion, erosion, fouling and blockage. Inspect the inlet, outlet nozzles for corrosion, erosion and thinning. Inspect gasket faces. Inspection of external paint, insulation
 Floating Head Cover
 Check for corrosion, erosion & pits. Check gasket face for corrosion, erosion, pit or mechanical damage.

 Shell Cover
 Check for corrosion, erosion & pits. Check gasket face for corrosion, erosion, pit or mechanical damage.
 UT check. Check vent and drain for blockage and corrosion thinning.
Foundation/Supports
 Inspection of condition of support saddle and fire proofing, condition of support bolts, condition of foundation.
 Hydrostatic Test
 Test from shell side # Design x 1.5 (Built before1999 and 1.3 after 1999). Test from Tube side # Design x 1.5 (Built before 1999)
 and 1.3 after 1999). Final Test from shell side # Design x 1.5 (Built before 1999 and 1.3 after 1999).

 External Inspection on Insulation through Visual/NDE for Reducing/Eliminating Corrosion Under Insulation (CUI) on Pressure Vessels & Piping.
 Knowledge in NDE for Pressure Vessels & Process Piping Such as VT, PT, MT, UT, RT, MFL, IRIS, ECT, Etc.
 Coordinating with NDE Examiners for determining the rate of Damage of Various Damage Mechanisms by NDE Activities (PT, WFMT, RT, UT, ECT, MFL) of Pressure Vessels & Process Piping.
 Reviewing the Previous Inspection History of the Pressure Vessels & Piping before Performing Inspection Activities.
 Calculation of Corrosion Rate, Remaining Life & Frequency of Inspection Interval of Various In-service Equipment’s & Piping after Performing Inspection.
 Compile & Submit Inspection Reports to the Inspection Lead after Performing any Inspection Activity of Pressure Vessels & Piping.

 Risk based inspection using software& API 580&API 581.
 Preparation of corrosion loop and identification of potential damage mechanisms using API 571.
 Risk assessment and preparation of inspection plan.
 Root cause analysis(RCA)/ fracture analysis/failure analysis.
 Fitness for service evaluation(FFS).
 In-service inspection of static equipment and piping using API 510&API 570.
 Repair strategy development and implementation.
 Inspecting plant stationary equipment, including pressure vessels, columns, drums, heat exchangers, boilers, coolers, tanks, and valves and piping systems throughout the plant. Preparation of inspection reports as per client format Reviewing/Witnessing/Carry out examination and testing at all identified stages of repairs and modification.
 Internal inspection of Column, Vessels and heat exchangers.
 Hydro test witness and record findings of all type of heat exchangers.
 Visual Inspection, Witnessing of Hydro testing & preparing inspection reports for Pressure Vessels, Pipe Lines, etc.
 Inspection of heater/furnace
 Inspection of radiant and convection tubes, External scale, Sagging/bulges/blisters, Tube OD measurement, UT measurement- Tubes and bends, Hardness measurement, Radiographic Inspection, Internal cracks, erosion/corrosion, foreign deposit, Tube supports and hardware, Weld condition.
 Inspection of casing, Weld condition, Insulation/Refractory, Insulation clips, Fire bricks, Inspection doors/ burner view port, Convection section, Thermowells, Explosion door condition, Casing condition, Condition of external coating.
 Monitoring the heat treatment methods and reviewing the Inspection Reports and coordinating with the client for completion of the entire test.
 Involved in inspection of Furnace, Vessels, Column, Air Fin Coolers, Reactors, Re Generators, Chambers, Boilers, Heat Exchanger, and Storage Tanks

 Inspection of Heat Exchangers, Boilers, Heaters, Drums, Column, Reactors and piping based on the strategy, source document and failure Mechanism associated with the Equipment.
 Calculating corrosion rate based on the previous corrosion history and base line reading of the equipment and piping.
 Calculating Remaining life of the Equipment based on the Corrosion rate and the remaining thickness.
 Recommending repairs based on the visual Inspection and Non Destructive Examination findings.
 Preparing Technical Inspection Report for the Piping and Equipment.
 Preparation of Work packs of piping and Equipments for shutdown jobs, including preparation of inspection sketches with inspection points (TML and NDT locations with special consideration on small bore tie-outs, stagnation points and flow direction change locations).
 Coordinating and controlling Plant Inspectors and NDT Technicians during major Shutdown Inspection.
 Carrying out Inspection of Equipment and piping based on the guide lines of API-510, 570, 571, 572, 573 and client work instructions.

 Reviewing Quality Control Plan, WPS and PQR for repair and construction of piping, Heat Exchangers, Pressure Vessels, Tanks and Boilers.
 Reviewing method statement/Procedures for Consumable control, Weld Repair, Purging of stainless steel piping, Hydro test, Pneumatic test, ECT, RFET, IRIS, MPT, PT, RT, UT and PWHT.
 Material Identification, Inspection and release of Plates, Pipes Materials from approved vendor locations.
 Inspection of Piping spools and Equipment at Vendor locations.
 Witnessing Pressure test for Heat Exchangers and Boilers.
 Witnessing and Reviewing NDT and Thermography results for Boiler and Heater tubes.
 Witnessing and reviewing hot tapping, Split Tee and Flange Welding and NDT and reviewing documents as per API RP 2201 and client specifications.
 Witnessing PQR and welder qualification test.

Carrying out external and internal inspection activities for all Refinery equipment (e.g. column, exchangers, vessels, heaters, furnaces, tanks& filters).
 Team leader for all exchangers and fin-fan cooler inspection activities.
 Supervising all NDT activities (i.e. UT Thickness, DPT, MPI, WFMPI, MFL, ECT& RFECT).
 Review all inspection procedures that will be carried out during the shutdown.
 Review and analysis for all previous inspection reports to summarize the integrity status of the scoped equipment’s.
 Follow up repairing procedures for anomalies detected during the current turnaround.
 Preparing final inspection report including the recommendation for the next turnaround.
 COLUMN INSPECTION
 Inspection of Packing, Packing Beds, Shell and Distributor, Check the packing and beds for loss and disturbances.
 Check the packing and support beds and attachments for corrosion, mechanical damage and looseness. Inspect the shell wall under the packing bed for corrosion, grooving and pitting. Check both top and bottom of trays for fouling. Check the tray floor for bulge/ level and corrosion. Check the valves on trays for corrosion, looseness and mechanical damage. Check the tray support ring condition and welds for
 corrosion/erosion. Carry out dimensional check on trays and fittings. Check if the lining clad or strip lining. Check the lining for disbanding and inspect all welds. Check for cracks or damage if lined with cement. Perform PT on welds. Inspection of bottom head and top head.

 Monitor, coordinate, and execute inspection activity, non-destructive, repair, rerating, remaining life, failure investigation and fitness for service for vessel, reactor, boiler, tanks, heat exchanger, pressure relieving devices, plant & process piping
 Carrying out external and internal inspection activities for all Refinery equipment (e.g. column, exchangers, vessels, heaters, furnaces, tanks& filters).
 Specified scope of inspection, provide short-term as well as long term recommendations regarding repairs & replacements
 Maintaining history of individual equipment, updating inspection and repair records including data, anticipated repairs, and thickness readings.
 Coordinate with operation & maintenance team to schedule & carry out the day - to-day inspection of plant asset’s like piping & pressure equipment’s

 Review and analysis for all previous inspection reports to summarize the integrity status of the scoped equipment’s.
 Carrying out internal inspection for reactor, columns, exchangers, vessels, tanks& filters using both Man entry and boro- scope for inaccessible parts.
 Supervises all NDT activities regarding internal& external (e.g. dye penetrant, Magnetic particle& Ultrasonic test)
 Prepare a preliminary inspection report to define the detected anomalies and the recommended actions required during the current shutdown.
 Prepare a final inspection report including recommendations for the detected anomalies.
 Follow up repairing procedures for anomalies detected during the shutdown period.

 Preliminary Inspection of pressure vessels, Columns, Heater, Heat exchanger, Tank and Air Fin Coolers to check the present condition.
 Detailed inspection carried out after cleaning to check for abnormalities.
 To check NDT like UT scan, DP and MPI and advanced NDTs like RFET, IRIS, RVI, Phased array & ECT as per scope.
 Witnessing hydro test and pneumatic test as per procedure.
 Final inspection carried out for job executed as per IWL recommendation before giving box up clearance.
 Identifying material as per isometric drawing during fabrication.
 Familiar with selection and usage of welding electrodes & filler materials.
 To Inspect the Welding to be employed at Site and the qualifications of the welders operating within the Plant, according to Project Specifications and Standards.
 To inspect Fit-up inspection on pipe to pipe, pipe with valves, Pipeline inspection, Hydro testing of valves & Pipeline, NDT inspection on welded joints during shut down.

 Pre-visual inspection of all equipments like pressure vessels, Drums, Reactors, Furnace (Heater), Heat Exchangers, Surge drums, Columns, Towers and tanks etc.

 Inspection after Cleaning / Chemical Cleaning, &list out the repair activities in accordance with procedures and standards.

 Inspection after repair in Heat Exchangers like Tube, Tube sheet change, Ferrule Inspection, Plugging, Seal welding of tubes, Hydro test shell &Tube sides etc.

 Visual Inspection of Reactors/Reformers removal & loading of Catalyst, Hydro test of Coils & final Box-Up Inspection.

 Inspection of Drums & Vessels for its Mechanical Integrity, review of all NDT Related activities & final Box - Up.

 Visual Inspection of Crude Column, Identifying damaged trays, Chimney trays, Removal & install of new trays, Hydro test & final Inspection.

 Removal of Old valves & repair, D.P Test, Thickness measurement records review, & re - installation of Valves.

 Doing the Inspection of piping loops, heat exchanger, pressure vessels, drums, furnace, columns, tanks and reactor.
 Review of NDT documents and PWHT charts and interpretation of film.
 Doing internal inspection of drums, vessel, heat exchanger, tanks, column (Trays, steam coil, distributor headers, etc),
 Witnessing and review of thickness spot on piping lops, and other equipment parts(shell, steam coil, distributors, impingement plates)
 Inspection of equipment nozzles and other support joints.
 Witnessing DPT of all seam joints and T joints.
 DPT of all nozzles joints from inside of the static equipments.
 Witnessing of DPT of all RF pad and air test of RF pad.
 Witnessing of hydro test and leak test of all static equipments and piping loops.
 Witnessing and reviewing all NDT Techniques (PT, MPT, WFMPT, LRUT, RT AND UT)
 Witness Hydrostatic pressure/leak/pneumatic test OF PIPE LINES, RF PADS, VESSELS AND COLUMNS AND FURNACE, HEAT EXCHANGER, AND TANKS.
 Witnessing shot blasting, painting and re-insulation.
 Witnessing the cold component application on heat exchangers components.
 Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, API - 570, API-510, API-620 and API-650.

 Pre-visual inspection of all equipments like pressure vessels, Drums, Reactors, Furnace (Heater), Heat Exchangers, Surge drums, Columns, Towers and tanks etc.

 Inspection after Cleaning / Chemical Cleaning, &list out the repair activities in accordance with procedures and standards.

 Inspection after repair in Heat Exchangers like Tube, Tube sheet change, Ferrule Inspection, Plugging, Seal welding of tubes, Hydro test shell &Tube sides etc.

 Visual Inspection of Reactors/Reformers removal & loading of Catalyst, Hydro test of Coils & final Box-Up Inspection.

 Inspection of Drums & Vessels for its Mechanical Integrity, review of all NDT Related activities & final Box - Up.

 Visual Inspection of Crude Column, Identifying damaged trays, Chimney trays, Removal & install of new trays, Hydro test & final Inspection.

 Removal of Old valves & repair, D.P Test, Thickness measurement records review, & re - installation of Valves.

 Doing the Inspection of piping loops, heat exchanger, pressure vessels, drums, furnace, columns, tanks and reactor.
 Review of NDT documents and PWHT charts and interpretation of film.
 Doing internal inspection of drums, vessel, heat exchanger, tanks, column (Trays, steam coil, distributor headers, etc),
 Witnessing and review of thickness spot on piping lops, and other equipment parts(shell, steam coil, distributors, impingement plates)
 Inspection of equipment nozzles and other support joints.
 Witnessing DPT of all seam joints and T joints.
 DPT of all nozzles joints from inside of the static equipments.
 Witnessing of DPT of all RF pad and air test of RF pad.
 Witnessing of hydro test and leak test of all static equipments and piping loops.
 Witnessing and reviewing all NDT Techniques (PT, MPT, WFMPT, LRUT, RT AND UT)
 Witness Hydrostatic pressure/leak/pneumatic test OF PIPE LINES, RF PADS, VESSELS AND COLUMNS AND FURNACE, HEAT EXCHANGER, AND TANKS.
 Witnessing shot blasting, painting and re-insulation.
 Witnessing the cold component application on heat exchangers components.
 Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, API - 570, API-510, API-620 and API-650.

WORKED IN YANBU ARAMCO SINOPEC REFINING COMPANY (YASREF) LTD IN SAUDI ARABIA AS A QA QC ENGINEER IN NSH (NASSER S. AL-HAJRI) - IN DELAYED COKER UNIT.

Job Title: QA QC INSPECTOR (PIPING/STATIC EQUIPMENTS)

Duration: From 20/07/2013 TO 17/10/2013.
Owner: SAUDI ARAMCO
Client: TECHNICAS REUINADS
Company: N-S-H (NASSER S. AL-HAJRI)
KEY RESPONSIBILITIES
➢ Preliminary and detailed analysis of pipeline, pipe routing.
➢ Stage wise inspection before, during and after fabrication in accordance with the specification and standards.
➢ Verification of hydro-test packages, mechanical completion packages.
➢ Ensure that all inspections are performed in accordance with the project requirement, specification, acceptance criteria and international standards.
➢ Witnessing hydro testing & air leakage test of piping spools.
➢ Inspect lines in accordance with P&ID & isometric drawings for mechanical clearance.
➢ Checking fit up &welding inspection (before, during, &after) as per approved WPS, test plan, relevant engineering drawing, international standard & project specification.
➢ Familiar with basic welding techniques like SMAW, TIG, SAW, GMAW, FCAW etc.
➢ Arranging NDT preventive maintenance progress upon schedule and responsible for proper inspection request. Verify that the NDT and tests have been carried out as per request review of QA/QC part of final documentations.
➢ Review of Inspection & Test Plan, material verification, all stage of inspection, Dimensional inspection, Welding inspection.
➢ Identify the material (pipes, flanges, fittings, etc) as per the material take off list and isometric drawings during the fabrication.
➢ Welding inspection activities (fit-up, preheat, root pass, inter-pass temperature, hot pass, post heating, PWHT & visual inspections.

➢ Familiar with reinstatement of piping systems after completion of all hydro testing activities. Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.

➢ Carrying out final P&ID check of installed piping systems in the module.

➢ Preparation of "AS BUILT" drawings.

➢ Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.

➢ Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.
➢ Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, ASME B 31.4, ASME B 31.8, API - 570.

➢ Familiar with ARAMCO codes and standards like SAES-L-150 & SAES- L-350.

➢ Familiar WITH SAUDI ARAMCO STANDARD DRAWINGS (SASD) AND SAUDI ARAMCO MATERIAL SYSTEM SPECIFICATIONS (SAMSS)

WORKED AS A QA QC ENGINEER IN LARSEN AND TOUBRO LTD.

WORKING AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN EQUATE REFINERY-KUWAIT, SHUTDOWN OF ETHYLENE PLANT
JOB TITLE: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)
DURATION: FROM AUGUST- 2014 TO TILL DATE.
OWNER: EQUATE REFINERY- KUWAIT.
COMPANY: SABILA OILS (EDAC)
PROJECT: ETHYLENE PLANT.

WORKING AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN EQUATE REFINERY-KUWAIT, SHUTDOWN OF ETHYLENE PLANT
JOB TITLE: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)
DURATION: FROM AUGUST- 2014 TO TILL DATE.
OWNER: EQUATE REFINERY- KUWAIT.
COMPANY: SABILA OILS (EDAC)
PROJECT: ETHYLENE PLANT.

WORKED IN JINDAL STEEL PLANT (JSW), BELLARY AS A QA QC ENGINEER FOR THE SHUTDOWN WORK OF CHINA MODEL COKE OVEN PLANT PIPING IN LARSEN AND TOUBRO PVT LTD.

Job Title: QA QC ENGINEER.
Duratio: From 15/09/2009 TO 30/12/2009
Owner: JINDAL STEEL PLANT (JSW), BELLARY.
Client: LARSEN AND TOUBRO PVT LTD.
Company: AKASH ENGINEERING SERVICES.
Project: CHINA MODEL COKE OVEN PLANT-111 PIPING MAINTANANCE

KEY RESPONSIBILITIES
➢ Monitor delivery of permanent materials and ensure the quality of products / consumables / materials comply with requirements of established Standards & Specifications.

➢ Perform routine surveillance, inspection, monitoring, auditing & assurance of Contractor's site activities (Fabrication and Welding, NDT, Coating and Painting) in accordance with the Projects and Contractors, specifications, ITP and Quality Plans.

➢ Ensure all the personnel employed and operating in welding and NDE activities is duly skilled and qualified in accordance with the applicable specifications, codes and regulations.

➢ Interpreting and evaluating of NDT Results, witnessing Hydro test, Pneumatic test and Post test Re-instatement.

➢ Conversant with International Codes & Standards like ASME, ASTM, AWS & API Specifications.

➢ Ensure all pre-construction activities and qualification trials are witnessed and approved as necessary. Ensure the Inspection & Test Plan of each activity is fulfilled and "hold points" of the company are completed in due time.

➢ Supervision of Piping Fabrication, Welding, Mechanical and Painting jobs (Construction & Maintenance) in line with Project requirements.

➢ Review and comment upon Contractors daily inspection records for activities covered and investigate any anomalies / queries

➢ Raise non-compliance reports where applicable and ensure satisfactorily closed out

➢ Repair follow-up, Conforming line check as per P&ID, NDT clearance, Punch List preparation, follow up of final completion

➢ Identification of risks to the quality of work and the completion program, and associated solutions.

WORKED IN BPCL KOCHI REFINERY AS A QA QC ENGINEER FROM 08/05/2009 TO 10/09/2009 IN AKASH ENGINEERING SERVICES FOR THE SHUTDOWN WORK OF HYDRO CRACKER UNIT.

Job Title: QA QC ENGINEER

Duration: FROM 08/05/2009 TO10/09/2009
Owner: BPCL KOCHI REFINERY
Client: LARSEN AND TOUBRO PVT LTD.
Company: AKASH ENGINEERING SERVICES.
PROJECT: MAINTANANCE WORK OF HYDRO CRACKING UNIT.

KEY RESPONSIBILITIES
➢ Material inspection against specification.
➢ Witness of the Hydro test
➢ To check the Proper Electrodes are used for the Respective Materials.
➢ Inspection of the Pre Heating, Inter-pass temp and Post weld Heat treatment.
➢ Inspection of fit up, weld visual for fabrication of piping.
➢ Inspection of all NDT testing and their reviews.
➢ Verify that correct materials are utilized for all works.
➢ Review of approved welding procedure, qualification, records.
➢ Inspect piping just before to verify that interior is clear of foreign materials.
➢ Check edge preparation and fit-ups to verify that fit-up is within tolerance
➢ Witnessing pipe shop fit up and welding work.
➢ Witnessing piping erection and installation works as per standard drawings.
➢ Familiar with hydro test and its procedure.
➢ Familiar with punch list making for test package wise.
➢ Witnessing punch list clearance prior to pressure testing.


DETAILS OF THE PRESENT WORK
Total experience: Five year two months.

WORKING AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN EQUATE REFINERY-KUWAIT, SHUTDOWN OF ETHYLENE PLANT

JOB TITLE: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)
DURATION: FROM AUGUST- 2014 TO TILL DATE.
OWNER: EQUATE REFINERY- KUWAIT.
COMPANY: SABILA OILS (EDAC)
PROJECT: ETHYLENE PLANT.

WORKING AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN EQUATE REFINERY-KUWAIT, SHUTDOWN OF ETHYLENE PLANT

JOB TITLE: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)
DURATION: FROM AUGUST- 2014 TO TILL DATE.
OWNER: EQUATE REFINERY- KUWAIT.
COMPANY: SABILA OILS (EDAC)
PROJECT: ETHYLENE PLANT.
WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL MUMBAI.

Job Title: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)

Duration: From MAY-8 2014 TO JUNE 10 2014.
Owner: HPCL-MUMBAI.
Company: IRS (INDIAN REGISTER OF SHIPPING/INDUSTRIAL)

Project: LUBE REFINERY SHUT DOWN (PDU PLANT)

JOB TITLE: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)
DURATION: FROM AUGUST- 2014 TO TILL DATE.
OWNER: EQUATE REFINERY- KUWAIT.
COMPANY: SABILA OILS (EDAC)
PROJECT: ETHYLENE PLANT.
WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL MUMBAI.

Job Title: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)

Duration: From MAY-8 2014 TO JUNE 10 2014.
Owner: HPCL-MUMBAI.
Company: IRS (INDIAN REGISTER OF SHIPPING/INDUSTRIAL)

Project: LUBE REFINERY SHUT DOWN (PDU PLANT)

WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL VISAKHAPATTANAM
Job Title: QA QC INSPECTOR (PIPING, TANK AND STATIC EQUIPMENT)

Duration: From APRIL-8 2014 TO MAY-6 2014.

Owner: HPCL VISAKHAPATTANAM.
Company: RADIANT ENGINEERS.
Project: NHT-CCR SHUTDOWN.
ROLES AND RESPONSIBILITIES: ➢ Pre-visual inspection of all equipments like pressure vessels, Drums, Reactors, Furnace (Heater), Heat Exchangers, Surge drums, Columns, Towers and tanks etc.

➢ Inspection after Cleaning / Chemical Cleaning, &list out the repair activities in accordance with procedures and standards.

➢ Inspection after repair in Heat Exchangers like Tube, Tube sheet change, Ferrule Inspection, Plugging, Seal welding of tubes, Hydro test shell &Tube sides etc.

➢ Visual Inspection of Reactors/Reformers removal & loading of Catalyst, Hydro test of Coils & final Box-Up Inspection.

➢ Inspection of Drums & Vessels for its Mechanical Integrity, review of all NDT Related activities & final Box - Up.

➢ Visual Inspection of Crude Column, Identifying damaged trays, Chimney trays, Removal & install of new trays, Hydro test & final Inspection.

➢ Removal of Old valves & repair, D.P Test, Thickness measurement records review, & re - installation of Valves.

➢ Doing the Inspection of piping loops, heat exchanger, pressure vessels, drums, furnace, columns, tanks and reactor.
➢ Review of NDT documents and PWHT charts and interpretation of film.
➢ Doing internal inspection of drums, vessel, heat exchanger, tanks, column (Trays, steam coil, distributor headers, etc),
➢ Witnessing and review of thickness spot on piping lops, and other equipment parts (shell, steam coil, distributors, impingement plates)
➢ Inspection of equipment nozzles and other support joints.
➢ Witnessing DPT of all seam joints and T joints.
➢ DPT of all nozzles joints from inside of the static equipments.
➢ Witnessing of DPT of all RF pad and air test of RF pad.
➢ Witnessing of hydro test and leak test of all static equipments and piping loops.
➢ Witnessing and reviewing all NDT Techniques (PT, MPT, WFMPT, LRUT, RT AND UT)
➢ Witness Hydrostatic pressure/leak/pneumatic test OF PIPE LINES, RF PADS, VESSELS AND COLUMNS AND FURNACE, HEAT EXCHANGER, AND TANKS.
➢ Witnessing shot blasting, painting and re-insulation.
➢ Witnessing the cold component application on heat exchangers components.
➢ Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, API - 570, API-510, API-620 and API-650.

WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL MUMBAI.

Job Title: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)

Duration: From MAY-8 2014 TO JUNE 10 2014.
Owner: HPCL-MUMBAI.
Company: IRS (INDIAN REGISTER OF SHIPPING/INDUSTRIAL)

Project: LUBE REFINERY SHUT DOWN (PDU PLANT)

WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL VISAKHAPATTANAM
Job Title: QA QC INSPECTOR (PIPING, TANK AND STATIC EQUIPMENT)

Duration: From APRIL-8 2014 TO MAY-6 2014.

Owner: HPCL VISAKHAPATTANAM.
Company: RADIANT ENGINEERS.
Project: NHT-CCR SHUTDOWN.
ROLES AND RESPONSIBILITIES: ➢ Pre-visual inspection of all equipments like pressure vessels, Drums, Reactors, Furnace (Heater), Heat Exchangers, Surge drums, Columns, Towers and tanks etc.

➢ Inspection after Cleaning / Chemical Cleaning, &list out the repair activities in accordance with procedures and standards.

➢ Inspection after repair in Heat Exchangers like Tube, Tube sheet change, Ferrule Inspection, Plugging, Seal welding of tubes, Hydro test shell &Tube sides etc.

➢ Visual Inspection of Reactors/Reformers removal & loading of Catalyst, Hydro test of Coils & final Box-Up Inspection.

➢ Inspection of Drums & Vessels for its Mechanical Integrity, review of all NDT Related activities & final Box - Up.

➢ Visual Inspection of Crude Column, Identifying damaged trays, Chimney trays, Removal & install of new trays, Hydro test & final Inspection.

➢ Removal of Old valves & repair, D.P Test, Thickness measurement records review, & re - installation of Valves.

➢ Doing the Inspection of piping loops, heat exchanger, pressure vessels, drums, furnace, columns, tanks and reactor.
➢ Review of NDT documents and PWHT charts and interpretation of film.
➢ Doing internal inspection of drums, vessel, heat exchanger, tanks, column (Trays, steam coil, distributor headers, etc),
➢ Witnessing and review of thickness spot on piping lops, and other equipment parts (shell, steam coil, distributors, impingement plates)
➢ Inspection of equipment nozzles and other support joints.
➢ Witnessing DPT of all seam joints and T joints.
➢ DPT of all nozzles joints from inside of the static equipments.
➢ Witnessing of DPT of all RF pad and air test of RF pad.
➢ Witnessing of hydro test and leak test of all static equipments and piping loops.
➢ Witnessing and reviewing all NDT Techniques (PT, MPT, WFMPT, LRUT, RT AND UT)
➢ Witness Hydrostatic pressure/leak/pneumatic test OF PIPE LINES, RF PADS, VESSELS AND COLUMNS AND FURNACE, HEAT EXCHANGER, AND TANKS.
➢ Witnessing shot blasting, painting and re-insulation.
➢ Witnessing the cold component application on heat exchangers components.
➢ Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, API - 570, API-510, API-620 and API-650.

WORKED IN YANBU ARAMCO SINOPEC REFINING COMPANY (YASREF) LTD IN SAUDI ARABIA AS A QA QC ENGINEER IN NSH (NASSER S. AL-HAJRI) - IN DELAYED COKER UNIT.

Job Title: QA QC INSPECTOR (PIPING/STATIC EQUIPMENTS)

Duration: From 20/07/2013 TO 17/10/2013.
Owner: SAUDI ARAMCO
Client: TECHNICAS REUINADS
Company: N-S-H (NASSER S. AL-HAJRI)
KEY RESPONSIBILITIES
➢ Preliminary and detailed analysis of pipeline, pipe routing.
➢ Stage wise inspection before, during and after fabrication in accordance with the specification and standards.
➢ Verification of hydro-test packages, mechanical completion packages.
➢ Ensure that all inspections are performed in accordance with the project requirement, specification, acceptance criteria and international standards.
➢ Witnessing hydro testing & air leakage test of piping spools.
➢ Inspect lines in accordance with P&ID & isometric drawings for mechanical clearance.
➢ Checking fit up &welding inspection (before, during, &after) as per approved WPS, test plan, relevant engineering drawing, international standard & project specification.
➢ Familiar with basic welding techniques like SMAW, TIG, SAW, GMAW, FCAW etc.
➢ Arranging NDT preventive maintenance progress upon schedule and responsible for proper inspection request. Verify that the NDT and tests have been carried out as per request review of QA/QC part of final documentations.
➢ Review of Inspection & Test Plan, material verification, all stage of inspection, Dimensional inspection, Welding inspection.
➢ Identify the material (pipes, flanges, fittings, etc) as per the material take off list and isometric drawings during the fabrication.
➢ Welding inspection activities (fit-up, preheat, root pass, inter-pass temperature, hot pass, post heating, PWHT & visual inspections.

➢ Familiar with reinstatement of piping systems after completion of all hydro testing activities. Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.

➢ Carrying out final P&ID check of installed piping systems in the module.

➢ Preparation of "AS BUILT" drawings.

➢ Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.

➢ Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.
➢ Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, ASME B 31.4, ASME B 31.8, API - 570.

➢ Familiar with ARAMCO codes and standards like SAES-L-150 & SAES- L-350.

➢ Familiar WITH SAUDI ARAMCO STANDARD DRAWINGS (SASD) AND SAUDI ARAMCO MATERIAL SYSTEM SPECIFICATIONS (SAMSS)

WORKED AS A QA QC ENGINEER IN LARSEN AND TOUBRO LTD.

Job Title: QA QC PIPING ENGINEER
Duration: From SEPT 2011 to JUNE 2013
Owner: KERALA WATER AUTHOR.
Company: LARSEN AND TOUBRO PVT LTD.
PROJECT: KOZHIKODE WATER SUPPLY PROJECT
KEY RESPONSIBILITIES
➢ Familiar with the inspection of pipe lines, visual, verification of correctness and identification.
➢ Check isometric drawing for correct revision and spool fabrication.
➢ Material inspection for incoming materials and review of material certificates to check compliance to project specification.
➢ Control of welding process as per applicable WPS & PQR requirements.
➢ Ensure that all inspections are performed in accordance with the project requirement, specification, acceptance criteria and international standards. Responsible for submission of all final reports to clients.
➢ Witnessing NDT tests and air test for pipe joints.
➢ Checking consumable type, condition, size etc in process inspection.
➢ Witness welder qualification test in association with approved WPS.
➢ Doing the underground pipe line inspection of HDPE, DI, MS pipe lines.
➢ Doing hydro test inspection after the completion of each one kilometers.
➢ Familiar with hydro testing procedures and reinstatement procedures.
➢ Witnessing field joint coating and inner lining.
➢ Familiar with material inspection, dimensional check and documentation as per construction material standards.
➢ Confident to handle the construction and quality control activities as specified in the drawings and applied standards and specifications.
➢ communicating with my team members regarding the activities to be carried out for work growth.
➢ Review of Inspection & Test Plan, Material verification, stage wise inspection, dimensional inspection, and welding inspection.
➢ Attending daily/weekly, monthly meeting with client to clarify all technical issues.
➢ Handling all piping technical queries and investigating all field pipe work related problems, including the drawing of field sketches when necessary.
➢ Coordinating with Engineering and Construction and liaise with the Client on detail engineering requirements.
➢ Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings
➢ Ensure the Productivity and Quality is maintained by subordinates. Coordinate with other Disciplines in site.
➢ Assist Design Department in solving Piping Modification and Technical Problems in the Field.
➢ Provide technical answers to Engineering Queries raised up by the sub-contractor confirming design drawings and standard requirements.
➢ Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.
➢ Carrying out final P&ID check of installed piping systems in the module.
➢ Preparation of "AS BUILT" drawings.
➢ Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.
➢ Ensure that hydro test reinstatement is to be done as per procedure.
➢ Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.

WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL MUMBAI.

Job Title: QA QC ENGINEER (PIPING, WELDING, NDT, TANK AND STATIC EQUIPMENT)

Duration: From MAY-8 2014 TO JUNE 10 2014.
Owner: HPCL-MUMBAI.
Company: IRS (INDIAN REGISTER OF SHIPPING/INDUSTRIAL)

Project: LUBE REFINERY SHUT DOWN (PDU PLANT)

WORKED AS A QA QC INSPECTION ENGINEER (INSPECTOR) IN HPCL VISAKHAPATTANAM
Job Title: QA QC INSPECTOR (PIPING, TANK AND STATIC EQUIPMENT)

Duration: From APRIL-8 2014 TO MAY-6 2014.

Owner: HPCL VISAKHAPATTANAM.
Company: RADIANT ENGINEERS.
Project: NHT-CCR SHUTDOWN.
ROLES AND RESPONSIBILITIES: ➢ Pre-visual inspection of all equipments like pressure vessels, Drums, Reactors, Furnace (Heater), Heat Exchangers, Surge drums, Columns, Towers and tanks etc.

➢ Inspection after Cleaning / Chemical Cleaning, &list out the repair activities in accordance with procedures and standards.

➢ Inspection after repair in Heat Exchangers like Tube, Tube sheet change, Ferrule Inspection, Plugging, Seal welding of tubes, Hydro test shell &Tube sides etc.

➢ Visual Inspection of Reactors/Reformers removal & loading of Catalyst, Hydro test of Coils & final Box-Up Inspection.

➢ Inspection of Drums & Vessels for its Mechanical Integrity, review of all NDT Related activities & final Box - Up.

➢ Visual Inspection of Crude Column, Identifying damaged trays, Chimney trays, Removal & install of new trays, Hydro test & final Inspection.

➢ Removal of Old valves & repair, D.P Test, Thickness measurement records review, & re - installation of Valves.

➢ Doing the Inspection of piping loops, heat exchanger, pressure vessels, drums, furnace, columns, tanks and reactor.
➢ Review of NDT documents and PWHT charts and interpretation of film.
➢ Doing internal inspection of drums, vessel, heat exchanger, tanks, column (Trays, steam coil, distributor headers, etc),
➢ Witnessing and review of thickness spot on piping lops, and other equipment parts (shell, steam coil, distributors, impingement plates)
➢ Inspection of equipment nozzles and other support joints.
➢ Witnessing DPT of all seam joints and T joints.
➢ DPT of all nozzles joints from inside of the static equipments.
➢ Witnessing of DPT of all RF pad and air test of RF pad.
➢ Witnessing of hydro test and leak test of all static equipments and piping loops.
➢ Witnessing and reviewing all NDT Techniques (PT, MPT, WFMPT, LRUT, RT AND UT)
➢ Witness Hydrostatic pressure/leak/pneumatic test OF PIPE LINES, RF PADS, VESSELS AND COLUMNS AND FURNACE, HEAT EXCHANGER, AND TANKS.
➢ Witnessing shot blasting, painting and re-insulation.
➢ Witnessing the cold component application on heat exchangers components.
➢ Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, API - 570, API-510, API-620 and API-650.

WORKED IN YANBU ARAMCO SINOPEC REFINING COMPANY (YASREF) LTD IN SAUDI ARABIA AS A QA QC ENGINEER IN NSH (NASSER S. AL-HAJRI) - IN DELAYED COKER UNIT.

Job Title: QA QC INSPECTOR (PIPING/STATIC EQUIPMENTS)

Duration: From 20/07/2013 TO 17/10/2013.
Owner: SAUDI ARAMCO
Client: TECHNICAS REUINADS
Company: N-S-H (NASSER S. AL-HAJRI)
KEY RESPONSIBILITIES
➢ Preliminary and detailed analysis of pipeline, pipe routing.
➢ Stage wise inspection before, during and after fabrication in accordance with the specification and standards.
➢ Verification of hydro-test packages, mechanical completion packages.
➢ Ensure that all inspections are performed in accordance with the project requirement, specification, acceptance criteria and international standards.
➢ Witnessing hydro testing & air leakage test of piping spools.
➢ Inspect lines in accordance with P&ID & isometric drawings for mechanical clearance.
➢ Checking fit up &welding inspection (before, during, &after) as per approved WPS, test plan, relevant engineering drawing, international standard & project specification.
➢ Familiar with basic welding techniques like SMAW, TIG, SAW, GMAW, FCAW etc.
➢ Arranging NDT preventive maintenance progress upon schedule and responsible for proper inspection request. Verify that the NDT and tests have been carried out as per request review of QA/QC part of final documentations.
➢ Review of Inspection & Test Plan, material verification, all stage of inspection, Dimensional inspection, Welding inspection.
➢ Identify the material (pipes, flanges, fittings, etc) as per the material take off list and isometric drawings during the fabrication.
➢ Welding inspection activities (fit-up, preheat, root pass, inter-pass temperature, hot pass, post heating, PWHT & visual inspections.

➢ Familiar with reinstatement of piping systems after completion of all hydro testing activities. Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.

➢ Carrying out final P&ID check of installed piping systems in the module.

➢ Preparation of "AS BUILT" drawings.

➢ Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.

➢ Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.
➢ Familiar with ASME Section II, ASME Section V, ASME Section IX, ASME B 31.3, ASME B 31.4, ASME B 31.8, API - 570.

➢ Familiar with ARAMCO codes and standards like SAES-L-150 & SAES- L-350.

➢ Familiar WITH SAUDI ARAMCO STANDARD DRAWINGS (SASD) AND SAUDI ARAMCO MATERIAL SYSTEM SPECIFICATIONS (SAMSS)

WORKED AS A QA QC ENGINEER IN LARSEN AND TOUBRO LTD.

Job Title: QA QC PIPING ENGINEER
Duration: From SEPT 2011 to JUNE 2013
Owner: KERALA WATER AUTHOR.
Company: LARSEN AND TOUBRO PVT LTD.
PROJECT: KOZHIKODE WATER SUPPLY PROJECT
KEY RESPONSIBILITIES
➢ Familiar with the inspection of pipe lines, visual, verification of correctness and identification.
➢ Check isometric drawing for correct revision and spool fabrication.
➢ Material inspection for incoming materials and review of material certificates to check compliance to project specification.
➢ Control of welding process as per applicable WPS & PQR requirements.
➢ Ensure that all inspections are performed in accordance with the project requirement, specification, acceptance criteria and international standards. Responsible for submission of all final reports to clients.
➢ Witnessing NDT tests and air test for pipe joints.
➢ Checking consumable type, condition, size etc in process inspection.
➢ Witness welder qualification test in association with approved WPS.
➢ Doing the underground pipe line inspection of HDPE, DI, MS pipe lines.
➢ Doing hydro test inspection after the completion of each one kilometers.
➢ Familiar with hydro testing procedures and reinstatement procedures.
➢ Witnessing field joint coating and inner lining.
➢ Familiar with material inspection, dimensional check and documentation as per construction material standards.
➢ Confident to handle the construction and quality control activities as specified in the drawings and applied standards and specifications.
➢ communicating with my team members regarding the activities to be carried out for work growth.
➢ Review of Inspection & Test Plan, Material verification, stage wise inspection, dimensional inspection, and welding inspection.
➢ Attending daily/weekly, monthly meeting with client to clarify all technical issues.
➢ Handling all piping technical queries and investigating all field pipe work related problems, including the drawing of field sketches when necessary.
➢ Coordinating with Engineering and Construction and liaise with the Client on detail engineering requirements.
➢ Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings
➢ Ensure the Productivity and Quality is maintained by subordinates. Coordinate with other Disciplines in site.
➢ Assist Design Department in solving Piping Modification and Technical Problems in the Field.
➢ Provide technical answers to Engineering Queries raised up by the sub-contractor confirming design drawings and standard requirements.
➢ Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.
➢ Carrying out final P&ID check of installed piping systems in the module.
➢ Preparation of "AS BUILT" drawings.
➢ Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.
➢ Ensure that hydro test reinstatement is to be done as per procedure.
➢ Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.


WORKED AS QA QC PIPING INSPECTOR IN NEQ STRUCTO CONSTRUCTION LIMITED FOR THE CONSTRUCTION OF LNG GAS TERMINAL KOCHI SITE.

Job Title: QA QC PIPING INSPECTOR.
Duration: FROM 05/01/2010 TO 29/08/2011.
Owner: PETRONET
Client: CINDA
Company: NEO STRUCTO CONSTRUCTION LIMITED
Project: LNG GAS TERMINAL KOCHI
KEY RESPONSIBILITIES
➢ Review of Project specification and P&ID s.
➢ Control of welding process as per applicable WPS & PQR requirements. Have been experienced and well versed with codes like ASME-B31.3/31.1, AWS- D1.1, API-570, API-620, API-650 etc.
➢ Handling all piping technical queries and investigating all field pipe work related problems, including the drawing of field sketches when necessary.
➢ Coordinating with Engineering and Construction and liaise with the Client on detail engineering requirements.
➢ Develop Construction Engineering Technology in line with Company Policy and Procedures.
➢ Elaborates construction feasibility analysis evaluating the available materials & drawings.
➢ Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings
➢ Ensure the Productivity and Quality is maintained by subordinates. Coordinate with other Disciplines in site.
➢ Monitoring the daily work activities of Sub Contractor and updating Sub Contractor Progress Reports.
➢ Assist Design Department in solving Piping Modification and Technical Problems in the Field.
➢ Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.
➢ Carrying out final P&ID check of installed piping systems in the module.
➢ Preparation of "AS BUILT" drawings.
➢ Preparation of field piping system test packages, including system limit on P&ID and piping Isometrics.
➢ Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.
➢ Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test packages before signing the completion of piping / mechanical.
➢ Ensure that hydro test reinstatement is to be done as per procedure.
➢ Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.