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saber Abdelrahman Sayed Saad, Quality Assurance Manager

saber Abdelrahman Sayed Saad

Quality Assurance Manager·UNIPAK NILE FOR CARTON & PAPER PRODUCTS , a member of Indevco Group

Egypt

Master's degree, MIBA – Major Quality management

Work experience

Total years of experience: 23 years, 5 months

Quality Assurance Manager

April 2010 - Present

UNIPAK NILE FOR CARTON & PAPER PRODUCTS , a member of Indevco Group

Cairo, Egypt

April 2010 - Present

1- Manage the overall performance of quality department.
2-Achieves quality assurance operational objectives and KPIs.
3- Achieve business and organization goals, visions and objectives.
4- Enforce Quality management system policies and procedures.
5- Meets quality assurance financial objectives by estimating requirements, preparing an annual budget, scheduling expenditures.
6- Validates quality processes by establishing product specifications and quality attributes, measuring production, documenting evidence, determining operational and performance qualification, writing and updating quality assurance procedures.
7- Corrective actions, and verification procedures
8- Ensure that produced goods are in compliance with specification.
9- Maintains and improves product quality by company system, compliance, and surveillance audits.
10- Implement the QA/QC management system at site. (ISO 9001, OHSAS18001, HACCP, BRC, FSC, GMP and SEDEX).
11- Manages the in -house laboratory, ensuring development of quality procedures and standards, qualifying products and supervising lab-tests, in order to conform to regulatory requirements.
12- Prepare quality control plans/inspection test plans.
13- Implements and manages a continuous improvement process.
14-Recruiting, selecting, orienting, training, assigning, scheduling, coaching, counseling, and disciplining employees, communicating job expectations, planning, monitoring, appraising, and reviewing job contributions..
15-Perform all internal and external audits on behalf of the company’s management.
16-Verify quality requirements are specified to vendors and contractor.
17-Investigating customer complaints.
18- Collaborating with other members of management to develop new product and engineering designs, and manufacturing and training methods.
19- Prepares quality documentation and reports by collecting, analyzing and summarizing information and trends including failed processes, stability studies, recalls, corrective actions.
20- Develops quality assurance plans by conducting hazard analyses; identifying critical control points and preventive measures.
21-Preparing and completing action plans; implementing production, productivity, quality, and customer-service standards.
22- Identifying and resolving root cause of problems.
23- Monitor the disposition of all issued non-conformance reports.
24- Manage quality control activities on the corrugated board manufacturing, on corrugation & converting processes.
25- Manage lab activities, including incoming raw Materials inspection(paper, ink, PVA.) & finished goods inspection through a series of lab testes, (BCT, ECT, FCT, BURST, CCT, CMT, RCT, GSM & moisture content).

Awards
1- Award man of the year. 2011 (Unipak Nile awards).
2- Award man of the year 2006 and intellectual person prize 2005 / 2008(Unipak Nile awards).

Company industry:
Industrial Production
Job role:
Management

Quality Assurance Specialist

April 2009 - March 2010

UNIPAK NILE, a member of Indevco Group.

Cairo, Egypt

April 2009 - March 2010

1. Deputy team leader for HACCP, OHSAS18001, ISO 14001 and GMP.
2. Enforce Quality management system policies and procedures.
3. Defining and monitoring quality policies/ projects with related documentation.
4. Liaises with all 3rd party external auditors and ensures that all operations departments are well prepared for external conformance audits.
5. Customer complaint investigation.
6. Issue and implement corrective and preventive actions.
7. Review audit reports, and advise recommendations for process improvements.

Achievements

1. Renewal of ISO 9001 .
2. Document preparation for certification of OHSAS18001.
3. Represent Unipak Nile in a regional workshop under title (social responsibility ISO 26000) organized by ISO and EOS organization.

Company industry:
Industrial Production
Job role:
Management

Lab Chemist

April 2005 - March 2009

UNIPAK NILE, a member of Indevco Group

Cairo, Egypt

April 2005 - March 2009

1. inspect Incoming raw materials . (Paper, inks, pigments, varnish) including issuing the testing reports.
2. Document all internal, external reports and materials data sheets
3. calibrate instruments
4. Communicate suppliers to ensure the quality of raw material.
5. Water conditioning for steam boiler including daily report, and monthly report.


Achievements
1. Add new inspection tests with respect to international standard methods.
2. Award man of the year 2006 and intellectual person prize 2005 and 2008(Unipak Nile awards).

Company industry:
Industrial Production
Job role:
Quality Control

Research and development chemist

January 2004 - March 2005

Coatech for powder coating (Interpon ) Akzo Noble group

Cairo, Egypt

January 2004 - March 2005

1. Formulate powder coating.

Company industry:
Industrial Production
Job role:
Research and Development

Sales Representative and technical support for lab instruments

October 2002 - September 2003

Techno Scient

Cairo, Egypt

October 2002 - September 2003

sale scientific items such as microscopes, ovens, incubators, PH-meter, balances, and image analysis systems.

Company industry:
Sales Outsourcing
Job role:
Sales

Education

ESLSCA

April 2011

April 2011

Master's degree, MIBA – Major Quality management

Egypt

GPA (point): 3.06 out of 4

GPA (point): 3.06 out of 4

Cairo university

May 2002

May 2002

Bachelor's degree, B.SC of science (Chemistry – Botany )

Egypt

GPA (percentage): 72%

GPA (percentage): 72%

Skills

QC
Expert
QC
Expert
ISO
Expert
ISO
Expert
HACCP
Expert
HACCP
Expert
Six Sigma
Expert
Six Sigma
Expert
Quality Systems
Expert
Quality Systems
Expert
Communication skills.
Expert
Communication skills.
Expert
Management Skills.
Expert
Management Skills.
Expert
Interpersonal Skills.
Expert
Interpersonal Skills.
Expert
Computer Skills
Expert
Computer Skills
Expert
Process Improvement
Expert
Process Improvement
Expert
Strategic Planning
Expert
Strategic Planning
Expert
Verbal Communication
Expert
Verbal Communication
Expert
Analyzing Information
Expert
Analyzing Information
Expert
Strategic Planning skills
Expert
Strategic Planning skills
Expert
Planning and organizing skills
Expert
Planning and organizing skills
Expert
Detail oriented, time management skills
Expert
Detail oriented, time management skills
Expert
Leadership skills
Expert
Leadership skills
Expert
Problem Solving Skills
Expert
Problem Solving Skills
Expert
Strategic Management skills
Expert
Strategic Management skills
Expert
QC
Expert
QC
Expert
ISO
Expert
ISO
Expert
HACCP
Expert
HACCP
Expert
Six Sigma
Expert
Six Sigma
Expert
Quality Systems
Expert
Quality Systems
Expert

Languages

Arabic

Expert

English

Expert

Training and Certifications

Certifications
Communication Strategies
American Chamber of Commerce
Apr 2012 - Apr 2012
Strategic leadership competencies
American Chamber of Commerce
Oct 2011 - Oct 2011
successful decision making
American Chamber of Commerce
Apr 2012 - Apr 2012
Clear communication & conflict resolution
INDVCO group
May 2008 - May 2008
Lean six sigma green belt
SETTEC
Oct 2011 - Oct 2011