saber ben jemia, Factory Director

saber ben jemia

Factory Director

Japan Tobacco International

Location
Egypt
Education
Master's degree, Executive MBA
Experience
30 years, 8 Months

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Work Experience

Total years of experience :30 years, 8 Months

Factory Director at Japan Tobacco International
  • Egypt - Cairo
  • My current job since May 2013

lead operations of a factory of 860 workers)

Presentation Skills Trainee at Japan Tobacco International
  • Switzerland
  • October 2016 to October 2016
Finance for Non-Finance Trainee at Japan Tobacco International
  • Switzerland
  • April 2016 to April 2016
Contract Manufacturing operations Lead at Japan Tobacco International (JTI) /STAEM
  • Algeria - Algiers
  • January 2012 to February 2013

Operations lead and JTI Global Supply Chain representative at STAEM during project launch and integration

Production & Engineering Manager at Japan Tobacco International (JTI)
  • Tunisia - Tunis
  • February 2009 to January 2012

Production Manager:

Working seamlessly with all departments, achieve all Company commitments and improvement by:
• Ensuring timely production quantity with the high quality
• Improving material & product shelf-life management to avoid potential write-off
• Continuously improve Yield and Reject rate
• Continuously improve quality data management
• Following material ordering and purchasing
• Customer complaint improvement
• Cross check the MRP's and insure timely PO with the correct quality
• Build a smooth and good relationship with Monopoly management team for insuring the best mutual cooperation and business growth and sustainability
• Insuring and sustaining JTI standards

Engineering Manager:
• Manage Capex (Capital Expenditures) and BAP (Business Approval Proposal)
• New Projects management
• Plan and co-ordinate the preventive maintenance & insure the follow-up & implementation of the action plans
• Insuring maintainability and availability of all technical equipment & machinery
• Manage building & Facilities maintenance
• Manage and improve Energy consumption and monitoring
• Manage spare parts warehouse
• Manage Budgets for new projects, maintenance and Spare parts
• Insure compliance with Environmental regulation
• Responsible for the plant safety and security
• Responsible of the EHS (Environment, Health & Safety) system
• Establish the subordinates training needs
• Insure analysis of the recorded machines defects and downtimes

*Responsible for the achievement of the KPI (key performance Indicators) relative to department.
*Responsible for investment, planning and implementation in line with manufacturing and strategic plans.
*Responsible to put in place programs aiming to minimize environmental impacts / incidents and optimize the use of natural resources,

Operations Trainee at Japan Tobacco International
  • Türkiye - Izmir
  • January 2012 to January 2012

Leading operations including production planing, supply chain, quality assurance and control and resources management

Capex, BAP Trainee at Japan Tobacco International
  • Switzerland
  • September 2009 to September 2009

Capex and BAP management

EHS Trainee at Japan Tobacco International
  • Türkiye - Izmir
  • July 2009 to July 2009

EHS awareness and Risk assessment

Engineering Trainee at Japan Tobacco International (JTI)
  • Türkiye - Izmir
  • April 2009 to April 2009

Management of the Engineering department including Building and Facilities maintenance

Engineering Manager at Pulse Electronics
  • China
  • May 2008 to January 2009

Pulse- China
* Production lines transfer and setup, from Tunisia to China
*Process Improvement
-Performance Improvement
-Process management
-Lean Manufacturing.
-Total Quality follow-up
-Capability
*New Project management
*Maintenance Improvement (facility and production equipments)
- TPM
- TRS (OEE)
- MTBF
- MTTR
- SMED

Maintenance manager at Pulse Electronics
  • Tunisia - Bizerte
  • January 2006 to April 2008

and Production line’s Champion on 3 sites
(automotive, power and injection).
Pulse Technitrol
Menzel Djemil Bizerta, Tunisia
* Maintenance management...
- Schedule and monitor maintenance of the company equipments (Preventive level 1
and 2, corrective maintenance, weekly and monthly report, TPM, OEE, TRS, MTBF,
MTTR...)
- Manage spare parts provisioning for the company equipments.
- Instruct and train the maintenance department technicians on the mechanical,
electrical, hydraulic and pneumatic diagnostics and issue’s analysis. General security
and fire fighting troubleshooting...
* Production line’s champion…
- Achieve the output objectives
- Check W/Os status on the line and get them closed
- Help reduce WIP
- Know and verify high runner scrap rate
- Know machine & material status
- Make sure product are not sitting on the line, push product out
- Get resources and identify solutions to critical line issues
- Call PD and/or sales and if necessary call customers to get information
- Participate in weekly meeting to review the Run-Rate and explain what wrong &
what we are doing to fix the issues
* Responsible for the production lines transfer to China
-Follow buffer and make machines available for cleaning, soft saving, dismantling, and
packaging.
- Documentation and shipment.

Maintenance manager at Valeo
  • Tunisia - Tunis
  • August 2004 to January 2006

• Schedule and monitor maintenance of the company equipment.
• Manage spare parts provisioning for the company equipment.
• Instruction and training of the maintenance department technicians on the mechanical, electrical, hydraulic and pneumatic diagnostics and issue’s analysis using the PDCA, FTA, 5 why, QRQC….

Mechanical Officer at Tunisian Navy
  • Tunisia - Bizerte
  • February 1994 to June 2004

• In charge of the energy-propulsion department of a Tunisian Navy ship
• Headed a team composed of Mechanics, electricians, Electronics engineers and firefighting operators.
• In charge of the daily maintenance, maintenance scheduling, spare parts stock management and provisioning of an 82 meters war vessel.
• Instructed and trained the ship energy-propulsion department crew on the Diagnosis and troubleshooting of the mechanical, electric and hydraulic issues and the techniques of firefighting.
• In charge of reconverting a 25 meters fishing boat to an oceanographic-hydrographic boat

Trainee at Navy
  • United States - Virginia - Norfolk
  • July 1993 to January 1994

Succeeded in a 6 months selection program to follow further trainings in mechanical engineering with the USS Navy.

Education

Master's degree, Executive MBA
  • at Mediterranean School of Business
  • January 2014

MBA: Executive MBA 01/2014 South Mediterranean University (SMU) Tunis, Tunisia Mediterranean Business School (MSB) *Term I: • Team Building • Financial Accounting • Statistics for Decision Making • Modern Finance I *Term II: • Modern Finance II • Managerial Accounting • Business Economics • Leading and Managing *Term III: • Marketing Management • Operations Management • Organizational Design & Change Management • Business Strategy *Term IV: • Innovation & Technology Management • Mergers, Acquisitions, Alliances & Partnerships • Entrepreneurship • Customer Relationship Management *Term V: • Supply Chain Management • Negotiations for Managerial Decision Making • Integration Exercise • Final Project

High school or equivalent,
  • at Naval Academy
  • August 2005

:

Bachelor's degree,
  • at Naval Academy
  • July 2005

:

High school or equivalent,
  • at Naval Academy
  • June 2005

courses: Certification/diploma, with honor Proficiency in Survival Craft and Rescue Boats

Diploma, Mechanical engineer
  • at Naval Academy
  • June 1993

project: waves modeling and simulation tank to design and optimize Boat Models Structures and Piers

Specialties & Skills

Mechanics
Production Management
AUTOMOTIVE
DIAGNOSIS
DOCUMENTATION
ELECTRONICS
ENGINEERING
MECHANICAL
QUALITY
SCHEDULING
TROUBLESHOOTING

Languages

Arabic
Expert
English
Expert
French
Expert
Spanish
Expert

Training and Certifications

Finance for non-Finance (Training)
Training Institute:
JTI
Date Attended:
April 2016
Duration:
24 hours
Capex and BAP (Training)
Training Institute:
JTI
Date Attended:
September 2009
Duration:
32 hours
EHS and Risk Assessment (Training)
Training Institute:
JTI
Date Attended:
July 2009
Duration:
40 hours
presentation skills (Training)
Training Institute:
JTI Geneva
Date Attended:
October 2016
Duration:
21 hours

Hobbies

  • sailing, diving, traveling
    all Mediterranean cruise tour on a sailing boat