Sabry Aboud, QEHS Manager

Sabry Aboud

QEHS Manager

Shorouk for modern printing and packaging

Location
Egypt
Education
Bachelor's degree, Science
Experience
23 years, 6 Months

Share My Profile

Block User


Work Experience

Total years of experience :23 years, 6 Months

QEHS Manager at Shorouk for modern printing and packaging
  • Egypt - Cairo
  • My current job since September 2021

‎1.‎ Ensure compliance with next applied systems and company standard operating procedures:‎
 Quality management ISO 9001.‎
 Food safety management ISO 22000.‎
 BRC for packaging and packaging materials.‎
 Environment management ISO 14001.‎
 Occupational and health safety management ISO 45001.‎
 Forest Stewardship Council - Chain OF Custody FSC-COC.‎
 Social Accountability SA 8000.‎
 Supplier Ethical Data Exchange SEDEX (SMETA audit).‎
 Unilever social standard “Understanding the Responsible Sourcing Audit” (URSA).‎
‎2.‎ Management Representative of the Company for ISO 9001, ISO 14001, ISO 45001, FSC-COC, ‎BRC and ISO 22000 systems.‎
‎3.‎ Identify and manage continuous improvement projects with the objective of achieving ‎quality, reliability and cost improvements.‎
‎4.‎ Monitor performance by gathering relevant data and producing statistical reports.‎
‎5.‎ Investigate, monitor and validate corrective and preventive action plans.‎
‎6.‎ Lead management reviews to assure the effectiveness of the applied systems.‎
‎7.‎ Lead internal audit team.‎
‎8.‎ Lead Risk analysis team.‎
‎9.‎ Ensure regulatory compliance on site.‎
‎10.‎ Assess the performance of QA Staff, recommends further training and practice to enhance ‎their competency.‎
‎11.‎ Provide basic food hygiene training for staff.‎
‎12.‎ Ensure proper handling of customer complaints by the plant according to company ‎guidelines.‎
‎13.‎ Ensure adherence to good hygienic practices in the factory.‎
‎14.‎ Responsible for leading the HACCP studies.‎
‎15.‎ Periodic follow up audits to the materials, processes and services suppliers.‎
‎16.‎ Define Health, Safety & Environmental (HSE) strategies for the company
‎17.‎ Develop policies and procedures to ensure the health and safety of all employees, ‎contractors and visitors to the company.‎
‎18.‎ Provide the main source of advice and guidance to the company and its managers on health ‎and safety matters.‎
‎19.‎ Monitor the company’s operations, processes and procedures to ensure that they comply ‎with health and safety regulations.‎
‎20.‎ Investigate and report on accidents and related incidents, recommending any changes that ‎may be necessary, to ensure that the company complies with health and safety regulations.‎
‎21.‎ Carry out a risk analysis for the company and recommend any changes that may be ‎necessary.‎
‎22.‎ Maintain good working relationships with insurers and other relevant authorities to ensure ‎that the company’s interests are safeguarded and a safe and healthy working environment is ‎maintained.‎
‎23.‎ Provide any necessary training to managers and staff to ensure that they comply with all ‎health and safety requirements.‎
‎24.‎ Set up and maintain health and safety consultative machinery and provide all required ‎training and facilities for safety representatives to ensure that the company meets its ‎statutory requirements.‎
‎25.‎ Review working practices and safety equipment to ensure that the company meets the ‎requirements of insurers and other relevant bodies.‎
‎26.‎ Maintain an awareness of developments in the field of health and safety to ensure that the ‎company continues to comply with best practice and legal requirements.‎

Quality Assurance Manager at Shorouk for modern printing and packaging
  • Egypt - Cairo
  • January 2016 to August 2021

1. Ensure compliance with next applied systems and Company Standard Operating Procedures (SOPs):
 Quality management (ISO 9001:2015).
 Food safety management (ISO 22000:2018).
 BRC for packaging and packaging materials (BRC/IOP: 2015, issue 5).
 Environment management (ISO 14001:2015).
 Occupational and health safety management (ISO 45001:2018).
 Forest Stewardship Council - Chain OF Custody (FSC-COC: 2016, issue 3)
 Social Accountability (SA 8000:2014).
 Supplier Ethical Data Exchange SEDEX (SMETA 6.0 version 2017).
 Unilever social standard “Understanding the Responsible Sourcing Audit” (URSA version 3: 2015).
2. Management Representative of the Company for ISO 9001, ISO 14001, ISO 45001, FSC-COC, BRC and ISO 22000 systems.
3. Identify and manage continuous improvement projects with the objective of achieving quality, reliability and cost improvements.
4. Monitor performance by gathering relevant data and producing statistical reports.
5. Investigate, monitor and validate corrective and preventive action plans.
6. Lead management reviews to assure the effectiveness of the applied systems.
7. Lead internal audit team.
8. Lead Risk analysis team.
9. Ensure regulatory compliance on site.
10. Assess the performance of QA Staff, recommends further training and practice to enhance their competency.
11. Provide basic food hygiene training for staff.
12. Ensure proper handling of consumer/customer complaints by the plant according to company guidelines.
13. Ensure adherence to good hygienic practices in the factory.
14. Responsible for leading the HACCP studies.
15. Periodic follow up audits to the materials, processes and services suppliers.

Quality Assurance Assistant Manager
  • June 2013 to December 2015

Shorouk for modern printing and packaging
& Windsor for trading and converting paper - Egypt.
 Responsibilities:
1. Ensure compliance with applied systems ISO 9001, ISO 22000, BRC Packaging, ISO 14001, OHSAS 18001,
FSC and Company Standard Operating Procedures (SOPs).
2. Evaluates CAPA responses to the assessment findings for adequacy, including root cause and timelines.
3. Evaluate observation issues to management as appropriate.
4. Perform follow up audits (as required) to confirm corrective actions are effective.
5. Identify and manage continuous improvement projects with the objective of achieving quality, reliability
and cost improvements.
6. Ensure compliance with all Company policies and procedures, including safety rules and regulations.
7. Assist in the development, implementation and enforcement of validation policies and practices.
8. Coordinate validation activities between internal departments.
9. Generate documentation to support the qualification of equipment, facilities and critical utilities.
10. Assure calibration system is current and maintained.
11. Assess the performance of QA Staff, recommends further training and practice to enhance their
competency.
12. Monitor performance by gathering relevant data and producing statistical reports.
13. Organize the Annual Management Review to enhance and improve the applied systems.
14. Lead HACCP team.
15. Lead supplier audit assessment.
16.Basic food hygiene training for staff.

Quality Assurance Section Head
  • June 2009 to May 2013

Shorouk for modern printing and packaging
& Windsor for trading and converting paper - Egypt.
 Responsibilities:
1. Plan and lead internal audits to ensure compliance with ISO 9001, BRC/IOP, ISO 22000, ISO 14001, OHSAS
18001 and SA 8000 Requirements.
2. Establish quality procedures, standards and specifications.
3. Handle customer complaints, proper corrective actions & follow.
4. Approve and evaluate suppliers of raw materials and services critical to product quality and safety.
5. Approve and evaluate production subcontractors.
6. Ensure product traceability system.
7. Verify and follow up taken corrective action of non‐conforming product.
8. Establish and maintain an electronic document control system instead of paper based system.
9. Prepare management review and follow up its recommendations.
10. Manage the second and third party audits.
11. Follow up pest control processes.
12. Lead HACCP team.
13. Compose and review HACCP plans.
14. Ensure food hygiene practices are implemented.
15. Complete GMP checks.

Quality Assurance Supervisor at MAC CARPET
  • Egypt
  • March 2008 to May 2009

1. Internal auditor for ISO 9001 and BRC consumer products systems using scored check list
2. Corrective and preventive actions follow up.
3. Establishing and maintain an electronic document control system for ISO 9001, OHSAS 18001, ISO 14001,
C‐TPAT and BRC Consumer Products.
4. Preparations of Management reviews and follow up its actions.

Quality Assurance Section Head at Modern for Waterproofing
  • Egypt
  • April 2007 to February 2008

1. Reporting of: customer satisfaction and analysis of customer complaints, internal audit, process measuring,
objectives of QA, corrective and preventive actions, efficiency of QA work instructions and the capable
opportunities for improving.
2. Planning and conducting of the internal audit.
3. Following up for corrective and preventive actions resulted in non‐conformities.
4. Document control for quality management system ISO 9001.
5. Product pre‐delivery inspection.

Quality Assurance Section Head
  • October 2004 to January 2007

Citro-Misr - Egypt
3. Responsibilities:
4. Establishing Quality Management System to be certified versus ISO 9001/2000.
5. Establishing Hazard Analysis and critical control points to be certified versus HACCP requirements.
6. Reporting of: customer satisfaction and analysis of customer complaints, shelf stability results, internal
audit, process measuring, objectives of QA, corrective and preventive actions, efficiency of QA work
instructions and the capable opportunities for improving.
7. Establishing of the internal audit plan.
8. Following up for corrective and preventive actions resulted in non‐conformities.
9. Preparations of Management reviews and follow up its actions.
10. Sharing in researches on citric acid as alternative in many industries.
11. Sharing in some research projects in production steps to overcome some problems and in other sometimes
to improve the quality of product.
12. Complete chemical analysis of citric acid and its salts (sodium citrates) as final products.
13. Chemical analysis of shelf stability samples of all products.

Quality Assurance Specialist at Citro
  • United States
  • August 2000 to September 2004

1. Internal auditor for quality system ISO 9001:2000.
2. Monitoring of handling, packing, storage, and protection and delivery process.
3. Complete chemical analysis of citric acid and its salts (sodium citrates) as final products.
4. Chemical analysis of shelf stability samples of all products.
5. Check analysis of raw materials (as HCl, H2SO4, NaOH, Lime and Sugar).
6. Monitoring of inspection of all packaging materials used.
7. Preparing of standard solutions and reagents used.
8. Factorization of prepared volumetric solutions.
9. A good experimental experience in using the following instruments Atomic Absorption (Perkin Elmer
AA100), UV Spectrometer (Shimadzu), HPLC Chromatography (Gilson), Karl Fischer DL‐18 Titrator, Flame
photometer, Refractometer, PH Meter and Conductivity meter.

Education

Bachelor's degree, Science
  • at Zagazig University
  • May 1999

Accumulative Grade: Good (73.6%)

Specialties & Skills

Compliance
Quality Management Systems QMS
ISO 22000
ISO 14001
MATERIALS MANAGEMENT
PROCESS ENGINEERING
QUALITY CONTROL
BRC Food # 7 Third part auditor
ISO 9001:2015 Lead Auditor
ISO 14001:2015 Lead Auditor
ISO 45001:2018 Lead Auditor
FSSC#4.1 ISO 22000:2018 Lead Auditor
BRC Packaging Lead auditor