Sachu Soman Pillai, Quaity Control Inspector

Sachu Soman Pillai

Quaity Control Inspector

Panasonic Avionics Corporation

Location
United Arab Emirates - Dubai
Education
Higher diploma, Electronics And Communication Engineering
Experience
10 years, 11 Months

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Work Experience

Total years of experience :10 years, 11 Months

Quaity Control Inspector at Panasonic Avionics Corporation
  • United Arab Emirates - Dubai
  • May 2014 to September 2020

Product Inspection Activities:

• Perform Cirris testing and physical inspection on Aircraft Electrical Harness being manufactured.
• Perform quality inspections on products during assembly or final Inspection
• Report Inspection and test data.
• Assists Engineering and Operations in the investigation of non-conformities.
• Giving on job training to new employees for Inspection process and supervising their work until they hold an authorized stamp.
• Create Test Programs on Cirris Easy Touch Tester to test the Harnesses being Manufactured.
• Perform Calibration/Verification of Cirris Easy Touch tester that is used for testing the Harnesses.
• Prepare FMEA for Inspection Process

First Article Inspection (AS9102) Activities:

• Conducting First Article Inspections (FAI) and sign-off of First Article Inspection Reports
(FAIR) in accordance with AS9102 (Aerospace First Article Inspection Requirement) .
• Verify that products from raw material to finished harness meet standards of quality and safety, by way of measuring, examining and testing of product samples.

Audits and Material Review Board (MRB) and other activities:

• Support Product audit and Create Tear Down Inspection Reports
• As MRB team member, Evaluate and Investigate Non-conforming Products for Root Cause identification and Corrective action.
• Customer Rejection investigation and report creation.
• Creation and updation of Work instructions for Final inspection process and FAI process.
• Create Work instructions for Operation and Calibration/ Verification of Cirris testers.

Quality Control Inspector at Drydocks World, Dubai
  • United Arab Emirates - Dubai
  • November 2012 to April 2014

DRYDOCKS WORLD, DUBAI
Read and understand the project specification, applicable codes and standards, procedures
and inspection test plan.
Ensure all approved drawings, procedures and method statements are available on site.
Ensure Calibration of inspection and test instruments.
Enforcement and verification of work performed in accordance with specification,
manufacturer recommendations and coating procedure.
Checking of paint material for approved make, type, colour (RAL), shelf life and storage conditions.
Check and record all climatic conditions like Relative Humidity, Ambient Temperature, and
Steel temperature, Dew Point Temperature etc.
Inspect for the degree of cleanliness and Measure surface profile of blast cleaned surface.
Assess surface cleanliness soluble salt contamination on blast cleaned surface.
Monitor thinning, mixing Ratio/time, induction time and pot life.
Monitor application method, type, and pattern.
Measure wet film thickness by notch gages.
Monitor re-coating and final curing schedules.
Each coat Check visually for any defects and record wet film thickness and dry film thickness for daily Reporting.
Carry out final inspection for any painting defects and DFT requirement as per the specification.
Dry film thickness measurement of non-magnetic/non-conductive coatings applied to
ferrous / nonferrous surface.
Test discontinuity (holidays or pinholes) of coatings and linings.

Debug Technician at Jabil Circuits India Pvt Ltd
  • India - Pune
  • July 2010 to August 2012

Jabil circuit india pvt ltd

Verifying the failure and troubleshooting of EchoStar Satellite TV Receiver boards (DTH)
Digital Set Top Boxes in assembly line.
Maintaining Troubleshooting data for online failures & RMA units for future analysis.
Ability to understand and utilize assembly documentation such as but not limited to the
following: schematics, diagrams, BOM’s, EC documents, Visuals, Debug, Testing tools and
procedures.
To meet the requirements of the client by providing constant output.
Familiar with Spectrum analyzer, Digital oscilloscope, Digital Multimeter etc.
Familiar with Hand soldering Iron, wire termination, BGA machine, hot air blower etc.

Customer Service Associate at FIRSTSOURCE SOLUTIONS LIMITED
  • India - Coimbatore
  • May 2009 to February 2010

Prepares for customer inquiries by studying products, services, and customer service
processes.
Responds to customer inquiries by understanding inquiry; reviewing previous inquiries and
responses; gathering and researching information; assembling and forwarding information;
verifying customer's understanding of information and answer.
Records customer inquiries by documenting inquiry and response in customers' accounts.
Improves quality service by recommending improved processes; identifying new product
and service applications.
Updates job knowledge by participating in educational opportunities.
Accomplishes customer service and organization mission by completing related results as
needed.

Education

Higher diploma, Electronics And Communication Engineering
  • at Board of Technical Education
  • April 2009

Specialties & Skills

Quality Assurance
Manufacturing
Quality Inspection
Inspection
Welding Inspection
Quality Control
Production
Microsoft Word
Microsoft Excel
Welding Inspection
Data Collection
Coating Inspection
Process Improvement
Painting Inspection
Lean Manufacturing
Critical Thinking

Languages

English
Expert
Malayalam
Native Speaker
Hindi
Expert

Memberships

American Society for Quality
  • Certification
  • January 2017

Training and Certifications

TUV certified Automation System Engineer (Certificate)
Date Attended:
February 2021
Valid Until:
January 2024
ISO 9001:2015 Lead Auditor (Certificate)
Date Attended:
April 2021
NACE Coating Inspector Level 2 (Certificate)
Date Attended:
April 2021
Valid Until:
April 2024
CSWIP 3.1 (Certificate)
Date Attended:
March 2021
Valid Until:
January 2026