Sagar Bhusnur

• QA/QC Inspections & Fabrication Quality: Execute rigorous First Piece Inspections (FPI) and stage
wise in-process inspections (fit-up, welding, and final dimensions) to ensure strict adherence to
approved engineering controls and records.\[ Fitment, Aesthetic Functional \]
• Welding & Destructive Testing Oversight: Validate weld integrity through destructive testing
methods including Weld Penetration, Nugget Testing, Millipore Test, pH Pointage Test, DFT Test and
Load-Shear Tests for various welding processes such as MIG, TIG, Brazing, Mesh, Seam and Spot
welding.
• Process Compliance & Auditing: Spearhead Product, Process, and Layout audits strictly in accordance
with IATF 16949 international guidelines.
• Defect Mitigation & CAPA: Formulate detailed 4-step action plans and comprehensive 8D reports to
resolve critical fabrication defects and monitor customer complaints.
• Operations & Delivery: Manage daily manufacturing quality metrics, ensuring 100% on-time delivery
with zero customer escalations and zero defects.

• Quality Assurance: 8 IPO & 20 Basics System \[BAL\], In-process inspection, First piece approval, Inspection controls
& Record.
• Rejection Control: Managed Red Bin activities and utilized problem-solving tools to minimize PPM levels.
• Documentation: Digitalized quality reports and uploaded countermeasures into customer and company software
portals