Sr Process Engineer
SABIC Sadaf
Total des années d'expérience :13 years, 6 Mois
Process monitoring, Lead Troubleshooting, Standalone Unit Support.
Perform optimizations. Lead Incident investigations.
Develop CDP of new projects, Conducts FEED Package reviews.
Lead PHA studies, Support Process Improv. Studies. Support sizable projects.
Heat Exchanger Evaluation, Pressure Drop Calculations
prepare TE-2800 technical Package, variable Cost report, KPI report and
exception studies. Raise MOC
Apart from looking after production activities.
Analyzing the energy losses and suggesting the possible energy conservation measures.
Preparation of Standard Operating Procedures (SOP) and safe operating procedures.
Ensuring compliance for BSC audit.
Preparation of Quality/Environmental Review, Activity Description, Operation Control Procedure and Quality/Environment Management Program (IMS) etc. for ISO - 9001/14001 & 18001 (OHSAS)
Plant PSM Co-coordinator.: Leading Elements like MOC, PHA, PSSR, ERCP
TQM co coordinator..
Performing the safety audits, Recommendations for Near misses, identifying the hazardous situations & activities by doing RISK ASSESSMENT and evaluating right procedure to improve the over all safety of the plant thus ensuring compliance with HAZOP & safety analysis and management. QRA activities, Plant Safety Representative, PHA of entire plant, CA$HE projects.
Worked in technical services.
1) Specialist support to plant as monitoring the quality and quantity of product, energy conservation, proactive monitoring of critical equipments, trouble shooting for day-to-day plant activities.
2) Flexibility studies: Impact of product quality change, effect of chemical substitution.
3) Monitoring and standardization: standardization in chemicals, PFD, P&ID, SOP updating and review.
4) Expansion support: Plant capacity test runs, support for expansion projects. HAZOP studies, Risk analysis. Field change order, Process hazard analysis
5) Facilitator of Quality circle
6) Worked as Plant HSEF coordinator.
7) Working as Plant PSM co coordinator.
8) Knowledge of SAP PM module.
9) Carry out 1st and 2nd party Work place safety audits and Contractor safety audits.
COMMISSIONING AND START UP OF 574TPD CAUSTIC SODA PLANT
Plant operation maintaining optimum operating parameter eg raw material, power and utility consumption.
Maintain desired quality output and proper safety.
Production Planning.
Trouble shooting including proper monitoring, sharing process conditions with subordinates and superiors.
Online trouble shooting.
Preventive maintenance of equipment and instruments and maintaining records for the same.
Coordination with maintenance department
Recommissioning of plant and startup plant smoothly with optional raw material. Making plant smooth with day-by-day experience, modification and troubleshooting. To impart field (class room) training to all operatives and monitor the reflection of above in the performance of plant. To train all the operatives for taking up the assigned responsibilities.
Monitoring and controlling plant operations through centralized D.C.S. system and looking after the production activities in Brine plant, Cell house, hydrochloric acid, chlorine drying, compression, and liquefaction unit, evaporation and fusion unit and sodium hypo chlorite unit. Co- ordination with Maintenance, electrical, instrumentation, central lab, dispatch and other depts. The company for the smooth running of the plant. Process troubleshooting and debottlenecking.