Sr.Process Engineer
Saudikayan Petrochemical Co.Ltd
مجموع سنوات الخبرة :22 years, 5 أشهر
Process Engineer
From August 2009 till date
Saudikayan Petrochemical Co.Ltd. (SABIC Affiliate), Jubail, Saudi Arabia.
Business: Petrochemicals and specialty chemicals.
• LEAD Plant Readiness Program (PRP) & CSU activities in Polymer Plant.
• Developed Commissioning & Testing Procedures.
• Conducted Quality checks during project execution.
• Prepare technical reports and presentations for the Company management in the relevant area of activity.
• Reviewed EPC & licensor Calculations & documents.
• Prepared Systemization of plant for commissioning & startup.
• Prepared DCS Graphics & participate in FAT, SAT with YOKOGAWA.
• Conduct PSSR with Operation & Licensors team
• Participated in HAZOP study and 3D model review.
• Conduct RCA, RCM, MOC
• Commissioned system assign -Hyper Compressor, Hot water system, HP-Recycle system, Peroxide Mixing & Dosing.
• Improved plant safety & spillage environment.
• Lead Process team during Licensor Technical Exchange meeting & Training.
• Manage Company Sustainability & Cost control program.
• Manage Heat Exchangers efficiency & steam trap Program.
• CAPEX Project evaluation.
Achievements
• Awarded for completing Commissioning and startup safely & in schedule time by Company President
• Awarded for successful implementation of Job Qualification program in Polymer plant by President & Plant Manager
Appreciated by Company President for Plant Optimization & Capacity Enhancement.
• Improved plant capacity by 6%.
• Reduce utility consumption by 4%.
• Coaching and training to production staff also prepared on job training programs, Evaluated performance of staff and recommended promotion, additional training
• Bear responsibility for 'mentoring' less qualified Company's personnel in the respective area of activity.
Manager (Process/Operation)
From June 2007 to August 2009
M/s Reliance Industries Limited, Nagothane Mfg. Division, India
Business: Petrochemicals and specialty chemicals.
• Process trouble shootings, planning and targets.
• Lead team for Plant health check project for Polyethylene.
• Implementation KAIZEN 5S and PSM.
• Member of Energy conservation projects & cost reduction in process.
• Lead LDPE start-up/shutdown, & emergency handling activities.
Achievements
• Appreciated by President for identifying Hazard and presenting case study on High pressure Instrument tubing failure.
Chemical engineer (Technical services)
From Nov 2005 to June 2007
M/s Gujarat Flurochemicals Ltd (INOX ENTERPRISES), Baroda, India.
Business: Refrigerants (R22), Aqueous hydrofluoric acid & Carbon credits. (ISO 9001:2000, ISO 14001:1996 & ISO 18001:1999 certified Company)
• Commissioning and startup of Thermal oxidizer plant (CDM Project)
• Debottlenecking projects and startup of Hydrofluoric acid plant.
• Debottlenecking projects and startup of HCFC plant.
• Improved Plant capacity & life time of catalyst in HCFC Plant by utilization of standby.
• Reduced Overall Energy cost by utilization of hot water from Captive power plant in Re-boiler.
• Appreciated by Top management for implementation of World Class Productive management.
• Recognized for proposing best safety practice during sampling AHF.
• Core Team member for Implementation of ISO 14001.
Shift Officer
From 01 June 2004 to 15 Nov 2005
M/s Sun Petrochemical Pvt. Ltd., Nagothane. India
Business: Acetylene carbon black, Polymer compounds.
• Lead the shift activities as Shift Officer
• Lead Emergency Drills as Incident Controller.
• Cost Control by reduction in water & Power consumption.
• Identified savings/improvement opportunities and solved challenging technical, process-flow and resource-limitation problems
Graduate Process Engineer
From 3 June 2001 to 15 Oct 2003
Calchem Industries Pvt. Ltd. & M/s Clariant India Ltd., Roha, India
Business: Textile & leather polymers, master batches, Pigments, & Performance Chemicals.
• Start-up of emulsion & Condensation polymerization reaction.
• Commissioning of Chemical Storage tank facilities.
• Execution of Pre-Commissioning activities of Emulsion polymerization plant.
• Review of Design document from Vendor.
• Leading Plant Audits and closure of NC & Observation.
• Preparing CAPEX, Cost estimation.
Projects & Seminar: • Study and Fabrication of Atmospheric Cooling Tower.
• Storage and Transportation of Natural Gas.
Trainings & Certification:
• Performance Management &Productivity Skills Certification by INMA, In Kingdom training & Development Center (IKTDC), Khobar, Saudi Arabia.
• Sustainability CDM Certification.
• Certified Turnaround Coordinator.
• Train the Trainer Certification by HAVARD Technologies, Dubai, UAE.
• Auxiliary Fire Squad training at Reliance Industries, India
• Risk Assessment, PHA, PSSR.
• Integrity management system (IMS) at RIL, India.
• Root Cause Analysis at Saudikayan Petrochemical Co.
• First Aid training by John Ambulance, Mulund, Mumbai.
• World Class Productive management at GFL, India
First Class in BE/B.Tech (Chemical Engineering) from one of the reputed University of India Martial: Married Contact: +966515109868 / +966561906879 Vision: To increase the shareholder value and maximize profit by improving the operational efficiencies and maximum utilization for the available resources. Summary of Profile: • Over 13.5 years of in Process Engineering, Commissioning & startup and plant Operation in Petrochemical and Chemical plants like Polyethylene, PP, Emulsion polymers, Acetylene cracking, Hydrofluoric acid, Refrigerants and Specialty Chemicals. • International work experience in India & Middle east. • Excellent written and verbal communication skills including presentation and Training. • Lead team of five to eight engineers in Commissioning startup, testing and plant operation. • Knowledge of handling and dealing Licensors, EPC and vendors issues & meetings.