ARAMCO Approved Mechanical Inspector
Eram International
Total years of experience :16 years, 11 Months
¥ Review of Inspection and Test Plan Material Verification as per the applicable standards functional testing in all stages of inspections.
¥ Review of final dossiers prior to acceptance of the products.
¥ Chair Pre-Inspection meetings on behalf of clients and generate relevant reports.
¥ Reviewing Blotter test records, Surface Profile measurement, Wet & dry film Thickness, Holiday check for the immersion service & Fire water linings.
¥ Attending the weekly quality review meeting with contractor and clients.
¥ Pre-Blasting checks.
¥ Blasting inspection including visual check for mechanical / welding defects after blasting.
¥ Pre-painting checks, paint mixing, nozzle pressure etc. & keeping record of all checks.
¥ Ensuring wind protection, painting platforms etc. and adequacy of painting gears before painting.
¥ Reviewing paint Data Sheets for knowing specific requirements & implementing the same.
¥ Primer, Intermediate & Final painting inspection. Painting Report & Test Certificates Review.
¥ Marking and packing verification such as end protection prior for shipment.
¥ Visual and dimensional inspection of RTR pipes and fittings.
¥ To Prepare Inspection Reports and Recommendations for Findings during fabrication of Static Equipments and Piping etc.
¥ Reviewing all documents like Method Statements, QCP, ITP, Safety Procedures, Material records & Checklists, related to Abrasive Blasting &Coating of Sub-Contractors.
¥ Inspection of Coating system like, In-organic Zinc, Fiber Glass, Coal tar Epoxy, Alkyd, Emulsion, FBE, PE and PP as per the Project requirements.
¥ Witnessing of Hydrostatic, Barcol Hardness tests of RTR pipes.
¥ Witnessing of mechanical tests like Hoop & Axial stress, pipe stiffness etc.,
¥ Witnessing RTR repair process at job sites.
¥ Witnessing testing of equipments and attending in process Inspections.
¥ To Carry Out Visual & Dimensional Inspection of Static Equipments and Piping as per Client Requirements.
¥ Progress reports - daily, weekly and monthly
¥ ISO documentation
¥ Review of test results of viscosity, reactivity, moisture content etc., of Resin and Hardener.
¥ Handling the assigned projects in entirety ensuring utmost quality, test plan, inspection and maintenance of Static equipments -Pressure Vessels, Columns, Heat Exchangers, Tanks, Skids, Piping.
¥ Preparation & Implementation of Inspection and Test Plan.
¥ Lead a team of inspectors & NDT technicians for product inspections & certification at various stages of fabrication, installation and area maintenance activities;
¥ Prepare quality control reports self-inspection in site and lay down area.
¥ Reporting of final inspected & released materials.
¥ Review of the FDR (final disposition report).
Vendor inspector. Carrying out inspection as per QAP, PO requirement and Material specs.
Material mainly inspected are pressure vessels, line pipe, valves etc
• Held credential in verification and application of the requirements of the applicable welding codes such as ANSI, ASTM, ASME, API, AWS Codes and Standards.
• Deftly conducted Mechanical Test for procedure qualification (PQR) Record & Welders performance Qualification test as per welding procedure specification (WPS), Organized and conducted welder’s qualification test as per ASME Section IX and client specifications.
• Involved in Reviewing the approved Quality and Inspection plan.
• Reviewing of Approved Drawings, Governing Standards and Specifications.
• Verification and validation of the calibration certification of welding machine / equipments as per requirements & Verification of dimensions, fit-ups and weld preparations in compliance with the applicable engineering standards
• Reviewing of fabrication/Erection, documents and work quality in terms of specification, workmanship and other variables as indicated in the above-mentioned documents as per requirements of QC standard operating procedure and client’s specification.
• Established and approved techniques, interpreting codes, standards, specifications and procedures; maintaining Quality surveillance, Welding Inspection, Documentation & Dimensional Check as per codes & standards.
• Ensured that appropriate processes & procedures had been maintained by the workshop personnel
• Was Instrumental In Raw material and consumable inspection, Fabrication and related inspection, qualifications and welding equipments and related inspection
• Witness NDT Test UT, MT, PT, Leak Test, visually accepted joints to cope up with the NDT percentage requirements per line class & welders performance % age.
• Closely Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.
• Done Monitoring & Reviewing of Preheat/post heat & PWHT of piping joints.
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• performance qualification record
• Verification of correctness of consumables and proper baking / storage
• Handled Surveillance audit to verify the correctness of WPS and other stages
• Conducted visual inspection of root run, cap & ensured inter-pass temperature in accordance with welding procedure specification (WPS).
• Ensured proper preheating and monitored welding parameters during each and every stage of welding
• Done inspection of dimension of finish weld
• Conducted necessary NDT such as penetrant testing, magnetic particle testing, ultrasonic testing and review of weld radiographs as per the applicable specification
• Assumed the responsibility of conducting t dimensional inspection on all the finished products like pipe and fittings etc.
• Skillfully managed the detailed internal and external inspection of pressure vessels, heat exchangers, columns, direct and indirect fired heaters, storage tanks and other items of associated equipments
• Played a pivotal role in Stage wise inspection of the following aspects.
o Material identification (visual and dimensional) and checking for physical, chemical, hardness etc. Properties as per mandatory requirements of the material.
o Set up of the joint (checking gap, groove angle, misalignment etc.)
o inspection of Root run D.P
o After welding Radiography film interpretation.
o Hydro test inspection.
o Inspection of the entire nozzle opening marking orientation according to drawing.
o Alignment checking of equipments.
o Involved in full equipments dimension Checking &preparing dimensional report.
o Nozzle Orientation Checking
o Visual inspection after painting.
o Preparation and reviewing of all documents.
Educational Qualification Bachelor of Mechanical Engineering, B.E (Mechanical) from Visveswaraiah technological university, INDIA Diploma in Mechanical Engineering, Bangalore Technical Board. Professional Qualification API 510 (Cert. No.: 63879, valid till 2022) CSWIP 3.2.2 –Senior Welding Inspector BGAS Grade 2- Painting Inspector (Cert.No:61546, valid 2022) ASNT Level II in RT, UT, MPT and LPT APPROVALS Saudi Aramco SAP # 70016307 QM03 Mechanical – Gen (01-04, 13, 31, 32) QM06 Fabricated piping QM07 Valves QM08 Fittings QM11 Coatings - Critical QM12 Coatings - Non-Critical (09) QM14 Fasteners QM15 Structural Steels (12) QM30 Pressure Vessel QM69 RTR