Plant Manager
Mass Milk foods Pvt Ltd
Total years of experience :14 years, 2 Months
Monitoring daily production activities, forecast the product orders and supply to customer. Checking the plant maintenance activities Follow up with floor supervisor, manpower management. Create weekly and monthly reports.
Complete special projects and perform other duties as assigned. Lead Engineering staff in day to day activities to ensure the safe and efficient. Identify Engineering Section employee training requirements and ensure successful completion. Analyze maintenance costs and provide recommendations on section utilization and replacement. Assures that all routine maintenance works are performed timely, Ensure that proper risk assessments are done for all operational activities, and all foreseeable hazards are identified, assessed and controlled. Ensure that employees have the information, instruction, training and supervision that they need to work safely. Complete performance reviews of staff and jointly determine areas of development and training requirements.
• Preparing ITP & WPS-PQR.
• Formulating Work Instructions for Fabrication, Handling & Painting.
• Preparing Internal In-process Quality Audit Program & carrying out the same.
• Analyzing quality concerns of client, scope for improvement & addressing the issues in concern to the fabrication department. Preparing CAPA for the same.
• Drawings review of Transformer tanks, Distribution Tanks Gas Insulation Switchgear Tanks, Structural steel.
• Witnessing and Reviewing of Mechanical testing for and Chemical analysis.
• Coordinating, witnessing & interpretation of NDT.
• Raising NCR for internal non-conformances.
• Preparing final reports & compilation of C.O.C.
• Preparing Inspection checklists for fabrication & painting jobs.
• Coordinating with Client / TPI for inspection of completed jobs.
• Statistical Quality Analysis on a monthly review basis.
• Employee training and internal qualification of welders & painters.
• Surface preparation & Painting inspection of Transformer tanks & Structural steel.
• Adhesion test of coated surfaces.
Traceability of materials with respect to mill certificate for the receiving material like pipes, plates, flanges, elbows etc.
Check the required material and compare with ASME standards.
Responsible to ensure that correct materials are utilized for all types of work.
Responsible for Conducting Stage inspection as per quality assurance plan.
Responsible for inspection of machined components and raw materials from outside agencies and supplier.
Responsible for preparation of all inspection documents and submission to client or Third party inspection agencies for approval.
Responsible for bringing into notice about any possible deviation of specification and to get written approval for the same from the customer.
Responsible to ensure the inspection surveillance (hold, Witness & Review) by the inspection authorities are compiled with QAP.
Updating & maintaining the calibrations status for all instruments.
Working as site engineer to carry on the working process. giving instruction and checking the jobs. trace out the updated job and submit to third party.Fabrication of De Aerator and condenser for Andhra Pradesh Power Development Company Ltd at Krishnapatnam Thermal Power Project (800MW). Responsible for preparation of all inspection documents and submission to client or Third Party inspection agencies for approval and bring notice about any possible deviation of specification and to get written approval for the same from the customer. Ensure the inspection surveillance (hold, witness & review) by the inspection authorities are compiled with QAP. Updating and maintaining the calibrations status for all instruments
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