Assistant Facility Manager
CBRE South Asia Private Limited
مجموع سنوات الخبرة :15 years, 2 أشهر
• Orchestrated upkeep, operations, and performance optimization of diesel generators, transformers, water, air- cooled, and Trane-type chillers, primary and secondary pumps with VFD drives, LT and HT panels, air handling units,
automated actuators, UPS systems, and hydrant systems.
• Identified and resolved electrical and mechanical equipment issues, by minimizing downtime and enhancing operational efficiency.
• Inspected and maintained equipment, facility grounds, external building structure, and systems, reducing unscheduled maintenance issues and 80% decrease in emergency repair costs.
• Supervised a team of 15 executives and technicians, leading to a 90% increase in task completion rate and enhancement in cross-functional collaboration for seamless site operation and maintenance.
• Evaluated facility operations and employee activities, resulting in 100% adherence to workplace safety regulations and in workplaces.
• Established the facility team, consistently maintained performance measures above the required benchmarks, and coordinated all shift staff, enabling efficient task allocation and continuous improvement in daily task completion.
Achievements:
• Successfully achieved a 20% reduction in AMC costs by identifying and resolving electronic failures in chillers, and led with the in-house team to implement effective solutions.
• Effectively diagnosed and resolved faults in OTIS elevator control panels, resulting in a 10% reduction in breakdown charges to the client.
●Followed and applied the Global Ford Production System in the maintenance department as SQDCPME (safety, quality, delivery, cost, people, maintenance and environment).
● Learned and followed the FORD safety standard procedures like ECPL, adequate PPEs, PTA and regulated forms.
● Implementing cost-saving ideas and kaizen improvements for the maintenance and production departments.
● Hand-on experience in types of maintenance - breakdown, preventive, condition-based, and maintenance prevention
and generation of work orders using MAXIMO software.
● Follow up on the day-to-day maintenance activities based on priority.
● Resolving electrical and electronic failures in the control cabinet.
● Troubleshoot, diagnose, and implementation of PLC logic in Siemens S7 -300.
● Hand-on experience in Siemens micro master 440 drive.
● HMI programming in WinCC flexible software and integrated with S7 PLC.
● Hand-on experience in quality-controlled filling machines in the make of Fives Cinetic and DTG.
● Hand-on experience in wheel alignment, headlamp aiming & rolls and brake equipment (Burke E Porter) make at end-of-line.
● Troubleshooting, diagnostic, and internal servicing of VCATS equipment.
● Brief knowledge of error-proofing automated fastening systems merged with ATLAS COPCO controller and with SCS visual programming tool.
● Hand-on experience in DEMAG electrical hoist and 2-ton hydraulic lifters.
● Hand-on experience in computer-based equipment with relevant controlled software.
● Hand-on experience in mechanical machinery such as slot, chain, part feeding conveyors, drop lifters, turntables, and transfer car units.
● Worked with the cross-functional team for modifications to support the production hassles.
● Supervised and instructed the contract workers about the safety and work activities to be carried out in the block closure plan.
● Managed and led maintenance technicians to the overseas daily routine of maintenance activities.
● Implementation of preventive maintenance, scheduling and documentation for the maintenance work.
● Maintaining critical spares using the barcode IN/OUT system and reordering with suppliers.
● Maintaining utility systems throughout the industry.
● Problem analyzing and solving of 2000 cc LS Master K PLC automated injection machines.
● Maintenance and troubleshooting in SPM - DESMA, single press and vacuum press injection machines.
● Maintenance, operation, and basic servicing of 1110 KVA diesel generator (CUMMINS) make and 10 HP compressors (ELGI) make
● Practicing total productive maintenance on the shop floor.
● Responsible for breakdown activities and preparation of WHY-WHY analysis, check sheets and standard operation procedure, and breakdown action plan.
● Programming in Siemens PLC for new logic implementation and improvements in the electrical and electronic system.
● Hand-on experience in siemens drives G120D & G120 (troubleshooting in ladder logic and basic parameter commissioning).
● Practiced basic functions of Fanuc R 30iA (spot weld) and ABB IRB 6640 robot (hemming) and troubleshooting I/O signals through Siemens S7-300 PLC.
● Programming and troubleshooting of SICK laser scanner S3000 and light curtains.
● Hand-on experience in handgun spot-welding machines (OBARA) make
● Daily maintenance of Cleaning, Lubrication, and Inspection of each machinery.
● Learned about total productive maintenance system.
● Diagnostic and troubleshooting of electrical and control systems.
● Modifying the relay-type conventional machines to PLC-based equipment.
● Hand-on experience in PLC programming in Omron-Zen handheld devices.
● Troubleshoot and diagnose static welding machines like resistance and spot (SCIAKY, NASH) make.