Control system Engineer
KNPC
Total years of experience :13 years, 11 Months
with JGC Corporation, Yokohama, Japan as a Senior Instrument &
to support Packages ISS data sheet and loop drawing finalization in SPI.
Checked and modified all the package interface systems with DCS/IPS and handed over to construction team.
Remote site support for engineering and interface issues.
•KNPC CFP Project-Kuwait (March 2015 to April 2017) : Working as an instrumentation lead for rotating packages (Instrumentation scope), Machine Monitoring system (MMS) and team member of control system team of clean fuel project (CFP) of KNPC awarded to JGSK (joint venture of JGC, GS and SK with JGC as leader, Amec Foster wheeler as PMC and KNPC as Client).
Responsibility:
•Handling complete rotating packages with instrumentation EPC scope (Pumps, Compressors, Turbines), total
10 different vendors.
•Developing compressor control, Turbine control, Motor control concepts and implement the same with
Close co-ordination with vendor, GS, SK and PMC.
•Implement interfaces of Governor System and over speed protection system with DCS/IPS.
•Handling input/outputs required for different EPC partners and standardization of concepts related to
Hardware and Software.
•Defining instrumentation scope of supply for packages
•Handling kick-off meetings with package vendors
•Co-ordination with PMC/Client for comment resolution and technical clarification
•Supporting system design team for hardwire and software freeze for ICSS.
•Vendor document review of packages (Documents related to instrumentation like PEFS, I/O list, Index, wiring
Control narrative, instrument datasheets, logic diagram, hookups, and panel layouts)
•Handling Hazop and SIL assessment with respect to instrumentation
•MR/TBE/VDR/FAT for machine monitoring system (MMS/MPS), BN3500 and system-1. Finalizing the design
Concepts for joint venture consisting of more than 100 cabinets and interface network to existing system.
Due to large scope project is divided in four batches for JGSK.
•Completed MMS/MPS prototype test for cabinets.
•Handling pump vendors like Shin Nippon Japan, Sulzer India.
•Handling compressor vendors, GE Italy for reciprocating compressor, Man Turbo Diesel (MDT) for centrifugal
Compressor, Ingersoll Rand (IR) for air Compressor, Kobe Steel for PSA Tail gas compressor, Flow serve
GmbH for liquid ring compressor.
Inspection and testing:
for Hydrogen plant of capacity 2x110 kta, located at Nizhnekamsk Russia.Linde is licensor as well as Engineering & Procurement (E&P) contractor whereas construction is in client "PSC TAIF-NK" scope.
•Deputed to Dresden, Germany for Basic engineering of project from May 2014 to July 2014.
•Started detail engineering of the project from August 2014 to present.
Responsibility:
•Handling DCS/PESS (ICSS) and Fire & Gas system of the project.
•Handling package documents for interface to main plant
•MR/PR/TBE for DCS/PESS, Fire & Gas system, Flow elements, Level instruments, control valves, safety valves,
Analyzer system, Cables.
•Co-coordinating for inputs with different disciplines.
•Review deliverable released by team members.
•Planning man-hours and activity for team.
•Scheduling different deliverables in
as group lead of control system for Linear Alpha Olefin (LAO) plant, Nizhnekamsk located at Russia. It is based on Alpha Sablin technology of Linde with capacity of 37.5 KTA.Engineering, procurement is
as a team lead for field instrumentation & member of system design team for ISPRL (Indian Stratetegic Petroleum Reserves Ltd.) project which is a natural storage of crude in caverns of total capacity of 2.5 MMT at a time.Linde is
Review of P&ID, preparing point database.
•Prepare the Inquiry specification, Technical bid analysis (TBA) for DCS & PESS.
•Checking BOM, I/O assignment, FBD’s, logic diagrams, System Architecture, Panel drawings, interface to third
Party devices, Electrical Interface, network configuration, function design specifications, loop dwgs.
•Co-ordinate with client, licensor for changes in automation concepts
•Reviewing control valves, Flow elements and hookups.
•IS calculation, SIL calculation
•Review/Approve vendor documentation
Inspection and testing:
•Performed inspection of cables at Leoni Kerpen Stolberg, Germany
•Performed inspection of Coriolis Mass flow meter at E&H, Basel Switzerland.
•Completed FAT of Yokogawa system DCS/ESD (ICSS
Started Detail engineering of the project with the role of team lead for Field instrumentation & member of system design team.
•Reviewing basic P&ID & basic process data sheets released by process department.
•Preparation of Instrument Index & I/O List.
•Sizing of Flow instruments (orifice, venturi) & control valves with Conval.
•Checking wake frequency calculations & material requirement as per pipe class for selection of Thermowells
based on nozzle specification.
•Preparation of inquiry & purchase requisition documents such as Technical Specifications, Instrument
Datasheets, Document delivery schedule, inspection Test plans etc. for different field instruments & control
valves.
•Vendor offer evaluation & preparation of technical queries.
•Preparation of TBA & issue of P.O with list of attachments (LOA).
•Reviewing the vessel dwgs. released by static department as per the nozzle specifications to check nozzle
size & ratings required for different level Instruments & the marked level alarms along with C to C distance.
•Vendor Drawing Review & approval for Magnetic Level Gauges, Pressure Gauges, Temperature Gauges with
Thermowells, Pressure & Diff. Pressure Transmitters, Temperature Elements with Thermowells, Temperature Transmitters, Displacer Level Transmitters, Flow Elements, Level Transmitters.
•Preparation of FBD & logic diagrams with the help of Cause & Effect Diagrams & process control narratives.
•Preparation of hook up diagrams & material take off (MTO) required for installation.
•Checking of the config DB of system vendor with the different packages (Boiler management, compressors).
•Checking the requirement of different packages with respect to instruments, bulk material, installations.
Inspection and testing:
•Participated in Integrated system FAT (DCS & ESD) at Honeywell, mussaffa center Abudhabi, UAE
•Performed inspection of Temperature Elements, Thermowells, Temperature Gauges, Pressure Gauges at Wika Works, Klingenberg, Germany.
•Performed inspection of Pressure Transmitters, Diff. Pressure Transmitters and local Indicators at ABB Works, Minden, Germany.
•Performed inspection of DP flow elements (Orifice, Venturi, Meter run
support basic engineering along with participation in following activities.
•Checking of different field instruments with basic loop designs.
•Preparation of Material requisitions (MRs), Technical Bid Evaluations (TBA) of different field instruments.
•Co-coordinating kick-off meetings for Control & on-off Valves, Transmitter Temperature Elements,
Temperature Gauges, Pressure Gauges, Flow Elements.
as a team member of
as a team member of Hydrogen Generation Unit (HGU) with the capacity of 27800 Nm3/hr per year of Indian Oil Corporation (IOCL) project located at Brauni, India. Linde supplied the technology along with the role of
Essar has setup an engineering center (EESL) to expand its current refining capacity of 12MMTPA to 16 MMTPA as phase-I & a new grass root refinery of 16MMTPA as phase-II. Essar has hired Different detail engineering contractors (DECs) like Toyo Mumbai, Technip chennai, Technip Delhi, Saipem to complete these projects. Engineering center to play the role of PMC as well as an EPC contractor for some of their own units like Sulpher Recovery unit (SRU) & Tank gauging System (OSBL).
•Responsibility: Handled the PMC responsibilities for Alkylation unit, Hydrogen gas unit (HGU) Where Technip Chennai & Haldor Topse played the role of DEC
•Preparation of design basis required with the help of special requirement mentioned by Process licensor.
•Preparation of technical specifications required for different field instruments.
•Checking of deliverables, drawings & calculations of DEC for technical correctness & conformance to EESL
Requirement.
•Release of MTOs & different PRs after checking datasheets.
•Resolved the technical issues between process licensor requirement & DECs.
•Responsibility: Lead the SRU Revamp job & work as a team member for OSBL of ESSAR Oil Refinery in Jamnagar.
•Reviewing P&ID and preparation of Instrument Index & I-O Counts in Intools.
•Preparation of Material Requisitions for field instruments.
•Sizing Calculations for Field Instruments (Flow Elements in Intools & Control Valve in Instrucalc).
•Preparation of Technical Queries & Technical Bid Analysis of field instruments.
•Reviewing Process datasheets & Mechanical Drawings.
•Preparation of Instrument datasheets in Intools.
•Preparation of Level Sketch, Instrument Loop Schematic, etc.
•Preparation of Logic diagrams, wiring terminal lists.
•Preparation of Hookup diagrams for different instruments.
•Knowledge of Intools (SPI-7)
•Responsibility: Handled the basket material requisition preparation (Umbrella MRs) for all types of control & on-off valves required by total Refinery units. (Approx. qty-3000nos.)
•Preparation of basic data variations required in different units for control Valves (Globe, Butterfly) and On-
Off (Ball & Gate)
•Preparation of Umbrella MRs, Technical bid evaluations with different vendors.
•Resolve the issues related to Valves with different DECs.
•Check & approve the inspection test plan prepared by DECs for the inspection of
•Valves along with QA-QC department of Essar.
•Release the PRs after checking the datasheets released by different DECs.
Preparation of Instrument Index & I-O counts in Intools.
•Preparation of datasheets of different field instruments in Intools.
•Sizing of Valve & Flow Elements in Intools.
•Wiring of Instruments, JB’s & Panels using wiring Module in INtools and Generation of Terminal Lists.
•Quality Checking of Terminal List
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