Electrical and Industrial Automation Engineer
Egyptian Steel
Total years of experience :11 years, 8 Months
Egyptian Steel Group, Sokhna Plant, DANIELIE Hot Rolling Mill-MIDA Technology 400, 000TPY, Egypt.
Jan.2019-present
- Electrical and Industrial Automation Day Engineer and responsible for:
• All maintenance activities relevant to Induction Furnace, Hot Rolling Mill, Water treatment Stations (Reverse Osmosis Technology) and Compressed Air Station.
• Design and implement Electrical and Automation Systems.
- Siemens S7-300, S7-400, S1200 PLCs and its software Step7 V5.5 SP4, TIA Portal supported by programming Languages Ladder, FBD, STL, CFC, SCL.
- Beckhoff and ASI technology automation Sets.
- Industrial Pcs using “Codesys” Programming Language.
- IBA and FDA Clients/Analyzers Software for Automation Signals monitoring and Analysis.
- Wonderware Applications HMI.
- Q-Drives for Rolling Mill "Danielie Rolling Mill latest technology Drive Systems" and its commissioning and monitoring
software, “Target Monitor” and “QDrive-Configurator” software.
- Siemens Sinemics S120 Drives and its commissioning and monitoring software “Starter V4.5.1.0”.
- ABB ACS 800 Drives and its commissioning and monitoring software “Drive Window V2.2” and “DriveAP V2.2”.
• Contracting, installation and commissioning of the new electrical equipment.
• Prepare Electrical maintenance procedures and plans.
• Analyze chronic problems and find suitable and effective solution.
• Monitors and coordinate all activities relevant to the planning and quality assurance of the electrical services.
• Monitors and coordinate Spare parts stocks, make all necessary purchasing requests and technical evaluation for offered spare parts.
• Regularly provides updates and reports work status.
• Supervise in-house and vendor / contractor personal to ensure completion of jobs in time.
• Coordinate with internal, external facilities for smooth functioning of Electrical systems.
• Improve the systems with latest information and ensure its implementation to have continuous progress.
Beshay Steel Group, International Steel Rolling Mills (ISRM) Plant, USA-Morgan Hot Rolling Mill Technology 350, 000TPY, El-Sadat City, Egypt.
Jan. 2017- Jan. 2019 .
- Senior Electrical and Automation Engineer and responsible for:
• Managing Electrical workshop for DC/AC rolling mill motors periodical maintenance.
• Managing Electrical cranes team for plant overhead cranes maintenance.
• Managing Electrical utility team for plant auxiliaries’ assets maintenance.
• Managing shift engineers and their crews by offering training, technical support during troubleshooting and holding periodic meetings to discuss maintenance programs and the troubles occurred and the suitable actions which should be taken in order to prevent it.
• Monitors and coordinate Spare parts stocks, make all necessary purchasing requests and technical evaluation for offered spare parts.
• Design and implement electrical and automation systems.
- Siemens S7-300, S7-400 PLCs.
- ABB DCS 600 and DCS 800 Drives.
- ABB ACS 600 and ACS800 Drives.
- Schneider Altivar Drive System.
- LS Drive System.
• Contracting, installation and commissioning of the new electrical equipment.
• Prepare Electrical maintenance procedures and plans.
• Monitors and coordinate all activities relevant to the planning, scheduling and quality assurance of the electrical services corresponding to other departments.
• Carries out functional planning and scheduling, besides preparing the annual quality objective for electrical department.
• Regularly provides updates and reports work status.
• Improve the systems with latest information and ensure its implementation to have continuous progress.
• Analyze chronic problems and find suitable and effective solution with minimum downtime.
Beshay Steel Group, International Steel Rolling Mills (ISRM) Plant, USA-Morgan Hot Rolling Mill Technology 350, 000TPY, El-Sadat City, Egypt.
Aug. 2013- Dec. 2016
- Electrical and Automation Shift Engineer and responsible for:
• Trouble shooting of automation system problems (Siemens S7 300-400) PLCs.
• Analyze chronic problems and find suitable and effective solution with minimum downtime, besides the fast and professional acting with any troubleshoots relevant to:
a) Re-heating Furnace and charging Area.
b) Rolling Mill Area.
c) Cooling Bed and Finishing Area.
d) Medium voltage switch gear.
e) Overhead Cranes.
f) Water Treatment and Compressors Station.
g) Maintenance of factory electrical devices MV switch gear (ABB) - power transformers 2.5 MVA - Ac inverters (ABB, Delta, LS, Siemens) - Dc drives (ABB DCS600, DCS800) - low voltage switch board, and different type of sensors.
h) Make proposals for needed modifications (PLC software - hardware) to improve productivity and minimize downtime.
• Holding required modification for developing production process.
• Execute and review electrical projects at the plant.
B.Sc. of Electrical Engineering, Electrical Power and Machines. Grade: Very Good with an honor degree.