Shift-Chemical Engineer (Operation and Maintenance)
Power China, SEPCO III Company. Ltd, Pakistan
Total years of experience :4 years, 7 Months
• Led a team of technicians and operators in executing routine maintenance tasks, including equipment inspections, calibration, and repairs, resulting in minimized downtime and improved equipment reliability.
• Played a key role in the operation and maintenance of a 1320 MW coal power plant, ensuring compliance with safety regulations and environmental standards.
• Implemented process optimization strategies to enhance plant efficiency and reduce operating costs, including coal quality analysis, combustion optimization, and waste minimization.
• Conducted root cause analysis of equipment failures and implemented corrective actions to prevent recurrence, resulting in improved overall plant reliability.
• Maintained accurate records of plant operations, including production data, maintenance activities, and environmental compliance reports.
• Proficiently monitored and optimized desalination processes, meticulously adjusting parameters to ensure peak performance
• Conducted comprehensive equipment inspections and preventive maintenance schedules, safeguarding equipment longevity and minimizing downtime.
• Ensured strict compliance with environmental regulations and industry standards, meticulously maintaining records for audits.
• Demonstrated leadership by supervising and actively participating in the seamless startup and shutdown of various water treatment units
• Independently managed diverse water treatment units, including UF, SWRO, BWRO, DM, solid handling unit, industrial and wastewater treatment unit, hydrogen production system, condensate polishing system, firefighting system, cooling tower, and water analysis laboratory.
• Effectively coordinated with other departments such as FGD (Flue Gas Desulphurization), Ash and Coal Handling, leveraging extensive knowledge of control systems, DCS, and PLCs.
• Proficient in conducting a range of water quality tests including TSS, pH, conductivity, chloride, sulfate, and heavy metals analysis for optimal coal power plant performance and regulatory compliance.
• Experienced in microbiological testing, corrosion monitoring, and dissolved oxygen analysis to ensure water safety and efficiency in coal power plant operations.
• Utilized SCADA to monitor and optimize the entire MBR+RO system, ensuring efficient plant operation.
• Spearheaded the operation of the plant and managed the smooth functioning
of the effluent treatment plant.
• Provided expert guidance to operators on performing chemical cleaning of MBR membranes through CIP procedures.
• Collaborated with management, reporting progress and findings regularly to ensure alignment with project goals.
• Provide regular updates to managers, highlighting key achievements, challenges, and areas for improvement.
• Maintained accurate records of PTW and LOTO activities, including permits issued equipment lockout/tagout procedures, and safety inspections, ensuring compliance with regulatory standards.
• Conducted training sessions to educate staff on PTW and LOTO protocols, emphasizing the importance of adherence to safety procedures and regulations.
• Explore novel approaches utilizing self-supporting lithiophilic copper nanowires (CuNWs) and silver nanowires (AgNWs) to enhance lithium metal battery performance. • Conduct research to modify copper nanowire membranes with silver, aiming to suppress dendritic lithium growth and improve electrode performance. • Synthesize porous nanowire membranes and assess their effectiveness in suppressing lithium dendrite formation. • Investigate the potential of nanowire-based electrodes for next-generation energy storage systems, contributing to advancements in battery technology.
• Conducted meticulous analysis to achieve optimal material and energy balance, enhancing resource utilization and process efficiency. • Spearheaded the design and development of distillation towers and shell and tube heat exchangers, ensuring performance and cost-effectiveness. • Generated detailed documentation, including Piping and Instrumentation Diagrams (P&IDs) and Process Flow Diagrams (PFDs), to facilitate clear communication of process operations. • Led comprehensive Hazard and Operability Studies (HAZOP) to identify and mitigate potential risks, ensuring safety and regulatory compliance throughout the project.