Muhammed Shamil

• Coordinated and tracked the progress of multiple concurrent projects across
Dubai, UAE departments, ensuring all milestones and deadlines were met.
• Acted as the primary point of contact between stakeholders, team members, and
vendors to facilitate communication and problem-solving.

Manufacturing Process Design & Improvement
▸ Designed and improved manufacturing and installation processes for cathodic protection systems,
instrumentation, and pipeline infrastructure — reducing rework and increasing first-pass yield across all
projects.
▸ Applied Lean Manufacturing principles to identify and eliminate production bottlenecks, inefficiencies,
and machine reliability issues, resulting in improved throughput and schedule adherence.
▸ Developed, tested, and justified tools, machinery, and equipment specifications for new or improved
production methods — including ICCP & SACP system components for 100+ km of onshore pipelines.
▸ Prepared facility layouts and equipment arrangement drawings using AutoCAD to support fabrication
yard execution and equipment positioning.
BOM, Routings & Technical Documentation
▸ Created and maintained Bills of Materials (BOMs) and production routings for new and revised projects,
coordinating with procurement, fabrication, and field teams to ensure accuracy.
▸ Developed and maintained technical procedures, work packs, method statements, and as-built
documentation — supporting successful authority handover across 20+ projects.
▸ Interpreted technical drawings, datasheets, fabrication specifications, and equipment manuals to verify
all components met design and compliance requirements before installation.
Production Management & Continuous Improvement
▸ Managed up to 9 concurrent multi-million AED projects simultaneously, tracking weekly fabrication
progress, production quantities, and man-hours to monitor productivity and resolve schedule risks
proactively.
▸ Coordinated manufacturing launch for new products/projects — managing baseline scheduling, change
control, risk tracking, and 4-week look-ahead plans.
▸ Led root cause analysis and problem-solving activities to resolve production workflow issues; applied
DMAIC frameworks to implement sustainable corrective actions.
▸ Provided technical guidance to manufacturing and production teams, recommending and implementing
improvements to processes, methods, and controls.
QA/QC, Inspection & Standards Compliance
▸ Maintained audit-ready QA/QC documentation across all calibration, inspection, and fabrication activities
— achieving 100% first-time authority approvals and zero NCRs.
▸ Executed material selection and grade specification reviews per API, ASTM, ASME, ISO, NACE, and
OIML standards.
▸ Supported quoting and order management processes with technical input on material grades, process
methods, and equipment specifications.

process of polymer products. The internship provided an opportunity to work
alongside experienced engineers and technicians, assisting in various stages of the
blow molding process. Analyzing production processes to improve efficiency and
reduce waste.