Shazly Muhammad

Project Management and Industrial Construction:
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Involved in the construction of an industrial plant specializing in plastic compound.
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Initiated the project from inception to completion on a greenfield site, contributing to the conceptualization, collaboration with architects, and finalization of the building layout.
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Envisioned and incorporated features for future expansion, solar energy integration, and the implementation of lean manufacturing practices, optimizing the flow of machines and operators.
Machineries Procurement and Management:
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Technical procurement of cutting-edge machinery including \[Maris Extruders,
Ktron feeders, Maag strand and under water Pelletizers, BD plast melt filter, Coperion dense phase conveying, Glass piping for material conveying, TMI SemiAutomatic packaging line\].
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Established robust communication channels with suppliers, to align project specifications and integrate innovative technologies.
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Facilitated internal evaluations and secured approvals before placing purchasing orders.
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Collaborated with suppliers to review technical documentation and drawings, using AutoCAD and PTC Creo for final approvals.
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Optimized the flow of machines and operators, implementing efficient production lines and workstations
Design and Engineering:
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Designed the electric supply system for the plant and its machinery.
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Developed draft designs for the chilled water, compressed air, and air
filtration systems focusing on sustainability and resource optimization.
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Supervised the electric installation for the plant and the machineries.
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Participated in the hands-on installation of plant machinery, ensuring seamless integration with the overall design vision.
Startup and Commissioning:
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Key role in the startup and commissioning of the plant and its machinery, leveraging extensive knowledge of brands and technologies.
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Managed relationships with machinery suppliers, ensuring a smooth transition during the startup and commissioning phases, showcasing expertise in Maris Extruders, Ktron feeders, Maag strand and under water Pelletizers, BD plast melt filter, Coperion dense phase conveying, and TMI Semi-Automatic packaging line.
Automation and Process Engineering:
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Spearheaded the development of cutting-edge\[TIA Portal V17\] plant automation and process engineering strategies, resulting in a substantial enhancement of overall operational efficiency.
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Implemented lean manufacturing principles, optimizing material
flow and resource utilization for increased productivity.
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Developed detailed Process Flow Diagrams (PFD) and Piping and Instrumentation Diagrams (PID) for the process.
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Streamlined the flow of machines and operators, integrating automation solutions for improved production workflows.
Team Management and Maintenance Department Establishment:
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Demonstrated leadership in talent acquisition, carefully selecting and hiring skilled personnel for the maintenance team.
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Established a robust organizational structure for the maintenance department, fostering a culture of excellence and collaboration.
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Conducted comprehensive training programs for maintenance staff, focusing on both maintenance activities and compounding processes.
Maintenance Planning and Budgeting:
Egyptian
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Engineered a comprehensive and strategic machinery maintenance
preventive plan, optimizing operational reliability.
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Oversaw utility maintenance services, meticulously selecting and managing service providers to ensure seamless operations.
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Formulated and implemented the maintenance annual budget, incorporating efficient strategic spare parts management practices.

• Project management for three plants installation:
1- Compounding \[Coperion Extruders, Ktron feeders, Nordson under water
Pelletizers & melt filter, AZO dense phase conveying and silo material storage,
TMI Automatic packaging line\].
2- Recycling \[Erema Extruder, Ktron feeders, AZO vacuum conveying and silo
material storage, Vecoplan conveying & Shredder, Valvan guillotine and press,
TMI Automatic packaging line\]
3- Rubber reprocesses \[Farrel Extruder, Ktron feeders, Vecoplan conveying, Valvan
guillotine and press\]).
• Commissioning and startup new production lines.
• Establishing maintenance management system.
• Building up TPM pillars (AM, PM..etc).
• Qualification and validation for new production lines.
• Evaluating machine performance (Checks, RCA...Etc.) and improve their KPIs.
• Spare parts management.
• Overseas maintenance companies.

• Develop maintenance schedules for preventive plan.
• Project assistant for new plant.
• Installation and star up for new machines.
• Reviews production, quality control, and maintenance reports and statistics to plan and modify maintenance activities.
• Prepares department budget and monitors expenditure of funds in budget.
• Spare parts management.
• Overseas maintenance companies.
• Troubleshoot all Electrical Components for the plastic machines.
- Temperature control system.
- Motors control and driving systems (drivers & inverters).
- Sensors and encoders.
- PLC’s, HMI’s, and Electro-Mechanical.
• Troubleshoot Hydraulic and pneumatic systems.
• Training production team members on proper machine working procedures.

Develop preventive maintenance schedules.
Assist in new plant projects.
Installed and started up new machines \[Magic BM, Engel & krauss maffei injection, KHS SBM, Soplar Alpla EBM, Nessie ISMB\].
Reviewed production, quality control, and maintenance reports to plan and modify activities.
Prepares department budget and monitored expenditures.
Managed spare parts and oversees maintenance companies.
Troubleshoot all Electrical Components including, Temperature control system, Motors
Troubleshoot Hydraulic and pneumatic systems.

• Maintain the equipments within the required efficiencies and immediate response to machines breakdowns.
• Carry out preventive maintenance plan.
• Operating the equipments within the required operating conditions.
• Technically inspect/accept new spare parts.
• Engineering project (vision system) for automated quality check of products using NI components.
• Modifying PLC programming code to fit the mechanical modification of machines.
• Assist in mechanical improvement of machines.
• Training production labors in the proper operation for machines with PLM (Production Lead Maintenance) documents.
• Achieve and analyze department KPIs and issue periodic follow-up reports.
• Lead training for technicians and newcomers.
• Control Maintenance expenses.

• Organize routine service schedules.
• Checking and calibrating instruments to make sure they are accurate.
• Direct and coordinate installation, maintenance, support, documentation, and testing.
• Responding immediately to equipments breakdowns.
• Fixing faults on site or arranging for replacement machinery or equipment to be installed.