Maintenance Manager
Ravago
Total years of experience :12 years, 3 Months
• Project management for three plants installation (Rubber reprocess, Recycling and Compounding).
• Commissioning and startup new production lines.
• Establishing maintenance management system.
• Building up TPM pillars (AM, PM..etc).
• Qualification and validation for new production lines.
• Evaluating machine performance (Checks, RCA...Etc.) and improve their KPIs.
• Spare parts management.
• Overseas maintenance companies.
• Develop maintenance schedules for preventive plan.
• Project assistant for new plant.
• Installation and star up for new machines.
• Reviews production, quality control, and maintenance reports and statistics to plan and modify maintenance activities.
• Prepares department budget and monitors expenditure of funds in budget.
• Spare parts management.
• Overseas maintenance companies.
• Troubleshoot all Electrical Components for the plastic machines.
- Temperature control system.
- Motors control and driving systems (drivers & inverters).
- Sensors and encoders.
- PLC’s, HMI’s, and Electro-Mechanical.
• Troubleshoot Hydraulic and pneumatic systems.
• Training production team members on proper machine working procedures.
• Maintain the equipments within the required efficiencies and immediate response to machines breakdowns.
• Carry out preventive maintenance plan.
• Operating the equipments within the required operating conditions.
• Technically inspect/accept new spare parts.
• Engineering project (vision system) for automated quality check of products using NI components.
• Modifying PLC programming code to fit the mechanical modification of machines.
• Assist in mechanical improvement of machines.
• Training production labors in the proper operation for machines with PLM (Production Lead Maintenance) documents.
• Achieve and analyze department KPIs and issue periodic follow-up reports.
• Lead training for technicians and newcomers.
• Control Maintenance expenses.
• Organize routine service schedules.
• Checking and calibrating instruments to make sure they are accurate.
• Direct and coordinate installation, maintenance, support, documentation, and testing.
• Responding immediately to equipments breakdowns.
• Fixing faults on site or arranging for replacement machinery or equipment to be installed.
Al Azhar University (Nasr city, Cairo, Egypt) Bachelor degree in Electrical power & machines Engineering. (GPA): GOOD Last year: VERY GOOD - Power system. - Power protection. - Electric machines. - Electric drives. - Power control. - Control technology. - Power electronics. - Basic electronics. - Digital systems. - High voltage. - Electrical measurements. - Electromagnetic theories. - Special machines - Machine design.