Senior QA/QC Engineer
Zamil Steel
مجموع سنوات الخبرة :13 years, 8 أشهر
Zamil Steel is considered the largest manufacturer and supplier of pre-engineered buildings in all of Asia and Africa. Since 1977, it has supplied more than 60, 000 buildings to more than 90
countries - worldwide .It have ISO 9001:2008 certification in QMS and provides high quality
products more than other PEB maestros of Kirby, interarch & TATA bluscope
Inspection Planning • Prepared QAP & Sampling Plan based on Customer requirements
• Reviewed the Standards & specifications
related to customer requirements
• Ensured the drawing releases & revisions and job updating are captured & followed in inspection
Inspection procedures & • Prepared the inspection procedures for NDT, WPS and PQR
Qualification • Conducted testing as per AWS criteria for the qualifications of WPS & welders
Fabrication Procedure standards Inspected the material in various stages as mentioned below
• Raw material requirement as per ASTM & IS
• Fabrication of product as per AISC, AISI & MBMA
• Welding of material as per ASME, ASNT & AWS D1.1
• Painting of material as per SSPC & ASTM
Inspection Execution • Ensured the fabrication process & product requirements
applicable as per standards & specifications
• Ensured Raw Materials, Welding Consumables
& Paint applied are as per the job requirements
• Cross Checked the work of inspectors, reports and NCRs with the specified requirements
• Ensured process compliance with ISO 9001:2008
requirements
Customer Inspection • Coordinated with customer for customer inspection
& documented the inspection reports with them
Claim Handling • Analysed and discussed the site claims received from site with respective dept. and planned suitable action to prevent
repetition
Incoming Inspection • Ensured the incoming material is inspected before being
issued for fabrication
• Reviewed & Maintained the MTCs & other reports related to incoming material
• Raised NCRs if incoming material is not in compliance with the specifications
Quality Reporting • Prepared Daily & Monthly NCR report reflecting the true quality performance
Manpower Handling • Trained inspectors and supervisors appropriately to carry out the inspection
• Ensured safe practices are followed by the inspectors
• Monitored and reviewed the performance of inspectors & planned for improvement
• Recruited the inspectors as per requirement, maintained
optimum staffing & reduced overtime
Continuous Improvement • continuously Identified opportunities for improvement of the quality & production performance
• Involved in trials of new processes, tools, machines, welding
& painting consumables & Provided feedback of quality
performance
• Involved & motivated inspectors in Kaizen & Improvement
Projects
• Ensured 5S in the office & document storage
• Identified excess processing & advised production team to reduce production time waste
ISO 9001:2008 QMS Audit • Conducted internal audit on production department
2.8 yrs experience as a QA/QC Engineer in the areas of
1. Inspection planning
2. welding, NDT procedure qualification & welder qualification
3. Inspection Execution
4. ISO internal Auditing
5. Raw material Inspection
6. Customer Inspection
7. Site claim analysis
8. Painting Inspection
9. NDT(DPT, MPT, UT) testing
10.Quality Reporting
11.Manpower Handling
12.Continuous Improvement
QC & QA Engineer ZAMIL STEEL BUILDINGS INDIA (P) LTD Oct 2010 to present
Total 2.5 Yrs experience in the areas of Raw material, welding, NDT and Painting of steel
Zamil Steel was established in 1977 in Saudi Arabia, specialized in the design, manufacture and supply of pre- engineered steel buildings. In India, It has a monthly production capacity of 3500
metric tons.