R&D CAE Mechanical Engineer
ATS
Total years of experience :12 years, 11 Months
Design and manufacture a variety of special products related to the HVAC industry
Develop CAD models that support manufacturing preceding intensive
virtual computer aided simulation via CFD simulation (ANSYS Fluent/CFX) and FEA packages prior to physical manufacturing and prototyping
Perform related thermo/fluid dynamics analysis and heat transfer calculations
Optimize ventilation and HVAC system designs.
Participate in the design and development of the new ATS’ PIC (pressure
independent control) valve, and carry out its related CFD and FEA analysis
Modify old designs for re-testing and installation
Carried out numerical and experimental Structural Analysis
Experimental modal analysis
Numerical modal analysis by using ANSYS® and Matlab®
Revised specifications/data sheets from client and the standards codes
Carried out ball valves selection
Selected working material in accordance with working conditions and design standards
Estimated cost and delivery calculation for related projects
Tackled related technical challenges proposed by client
Managed and monitored supplied Materials compliance with the required
specifications and the standards codes
Conducted technical training sessions within the company
Communicated technical challenges facing company’s clients
Monitored the installation of supplied materials and components (machines,
valves, devices, Fittings) in the fields.
Participated in a maintenance process for a refinery furnace in Cairo Oil Refining Company (CORC) (Infrared and thermal testing (IR) for the furnace)
Installed a safety valve tester unit at Badr3 field (BAPETCO, Badr El-Din Petroleum Company)
Monitored hydraulic calculations and ensured proper pipe level
Checked installation of pump station and pipelines to ensure exact
compliance with related drawings
Diagnosed faulty Equipment.
Operated condition vibration analysis.
Carried out maintenance and repair procedures for mining equipment
(excavators, loaders, hydraulic circuits, Diesel engines)