SHIVNATH ADITYADEV

• Conducted daily pre-shift toolbox talks, shift safety briefings, and hazard walk-throughs for a team of 15+ operators, achieving zero lost-time incidents (LTI) over 12 consecutive months.

• Identified and documented 25+ critical hazards per quarter through systematic Hazard Identification & Risk Assessment (HIRA) processes, reducing near-miss events by approximately 40% year-on-year.

• Implemented and monitored PTW systems for hot work, electrical isolation, and confined-space entry, ensuring 100% compliance across all high-risk activities on shift.

• Led root-cause analyses (RCA) for all near-miss and first-aid incidents, preparing detailed investigation reports and recommending corrective actions that reduced repeat incidents by 30%.

• Conducted weekly PPE inspections and safety audits, maintaining 98%+ PPE compliance among all shift personnel; filed non-conformance reports and tracked closure of corrective actions.

• Maintained and rehearsed emergency response procedures for molten-metal spills, furnace breakouts, and fire events; coordinated with EHS and maintenance teams to ensure zero uncontrolled incidents.

• Performed bath temperature measurement and spectro-analysis to verify correct chemistry and grade specifications, ensuring consistent product quality with a target daily production of 150+ MT.

• Reduced power consumption by 12% through optimised charge-mix monitoring and minimised tap-to-tap time, directly lowering the melting cost per ton.

• Executed hot and cold fettling practices, extending refractory lining life by 20% and reducing unplanned downtime from patching activities.

• Enforced safe work practices for crane, forklift, and heavy-lift operations across all loading/unloading bays, contributing to a 35% reduction in material-handling incidents over 6 years.

• Delivered daily safety briefings and on-the-job safety inductions for new and contract workers, improving safety awareness and reducing unsafe behaviours on the shop floor.

• Championed a near-miss reporting culture, increasing voluntary hazard reports by 50% and enabling proactive corrective actions before incidents occurred.

• Managed PTW documentation for maintenance, lifting, and hot-work activities, ensuring zero permit violations during the tenure.

• Maintained strict housekeeping standards and fire-prevention protocols in high-throughput logistics areas, passing all quarterly safety audits with zero major non-conformances.

• and mentored a team of 20+ workers across shifts, coordinating with maintenance and quality teams to ensure seamless, incident-free production flow.

• Completed a 1-year communication, leadership, and safety-communication competencies.