Multi Discipline Inspection Engineer
SGS Gulf Ltd
Total years of experience :8 years, 2 Months
• Monitoring and controlling the quality execution of welding, Piping and NDT activities related to the work are fully in conformance with the codes, standards and technical specifications specified in the approved Contract documents.
• To follow QCP and ITP during surveillance and inspections.
• Raw material mill test certificates are verified and confirmed to the code requirements.
• Ensuring that all pipe and fittings are meets the correct specification and all materials are in
Accordance with the specified traceability requirements.
• Check fit-up, availability and suitability of the filler materials and preheating with respect to
Applicable WPS.
• Check for welder qualification before Initial of the joint welding for different materials, thickness and diameter.
• Weld inspection (surveillance checks before, during and after welding).
• Controls welding parameters and consumables, welders at all stages of welding operations.
• Carrying out stage Inspections as per ITP’S, Quality control procedures, Method statements and site Instructions.
• Prepare the weekly monitoring welder performance Record and overall rejection rate.
• Monitoring NDE % line wise and welder wise.
• Witnessing of different types of NDT activities.
• Monitor PWHT operation, review charts and reports.
• Ensure hardness after PWHT to confirm the adequacy of PWHT.
• Determination of positive alloy material investigation to find the chemical analysis.
• Control of proper calibration of all measuring Instruments, welding equipments, electrode, Baking/Holding/Quiver ovens, PWHT machines/recorders, pressure gauges and safety relief valves etc.
• Conducting all NDT, Mechanical, QC inspections and creating inspection records and getting signed from all relevant Parties and sending properly to document or record control department.
• Witness for bolt tightening/tensioning/torque activities.
• Carry out line check inspection, issue punch list to production crew, witness for punch items, offer the line check to Client, witness clients punch items.
• Witnessing/Preparing the pre/final punch lists and clearing the same for hydro/pneumatic testing.
• Issues/control the relevant Quality Records such as Non-Conformance Reports (NCR) and Corrective Action Request (CAR).
• Coordinate with client inspectors.
• Collection of all documents and reports, pass the document package on to higher authority for final inspection, approval and storages
● Reviewed ISO, spools, fabrication drawings, weld maps and approved WPS.
● Inspection of various materials such as CS, LTCS, alloy metals, S.S according to QCP, ITP and WPS.
● Inspection of consumables, their packages handling and storage, reviewed batch test certificates and their results.
● Reviewed calibration of welding machines, baking ovens and holding ovens, quivers and inspection tools.
● Visual inspections for Joint fit-ups in accordance with WPS/drawings.
● Monitor in process welding, parameters such as ampere voltage, travel speed, preheat and inter pass temperature, post weld heat treatment requirements.
● Inspection of root run visually acceptable to code and branch welds like sock lets, weld-o- lets, reinforced branch connection and other welds where accessible.
● Conduct weld visual inspection and prepared daily reports.
● Request for NDE, PMI and PWHT.
● Witness NDE wherever applicable
● Reviewed NDE results and PWHT charts.
● Monitor welder qualifications and their performances, repair penalties etc.
● Tracked repair joints, monitored excavation and its NDE results.
● Coordinate with client inspectors.
● Collection of all documents and reports, pass the document package on to higher authority for final inspection, approval and storage.
● Reviewed ISO, spools, fabrication drawings, weld maps and approved WPS.
● Inspection of various materials such as CS, alloy metals, S.S according to QCP, ITP and WPS.
● Inspection of consumables, their packages handling and storage, reviewed batch test certificates and their results.
● Reviewed calibration of welding machines, baking ovens and holding ovens, quivers and inspection tools.
● Visual inspections for Joint fit-ups in accordance with WPS/drawings.
● Conduct weld visual inspection and prepared daily reports.
● Witness NDE wherever applicable
● Monitor welder qualifications and their performances, repair penalties etc.
● Tracked repair joints, monitored excavation and its NDE results.
● Coordinate with Main contractor inspectors and client inspectors.
● Collection of all documents and reports, pass the document package on to higher authority for final inspection, approval and storage.
● Maintain and archive all documentation related to quality.
● Clearing of Punch list and inspection release note for Piping Package system
● Preparation and client approval of Pressure test packages.
● Witness of tests pressure of Piping, Valves as required along with Client Inspector.
● Coordinate with construction, testing group, and QC department in the preparation of the requirement of each test packages.