Shaik Abdul Khader

Welding inspector

Inspection of Fire Water system

Inspect / verify, monitor, coordinate to construction regarding the daily activities of underground RTR piping fabrication and installation such as Fire Water system and Oily Sewer System as well as storage & preservation of received RTR materials.

Conduct internal inspection and preparation of NCR’s / RFI’s for assembly/bonding and alignment of RTR FW & OWS Piping.

Preparation of RTR test package, joint summary, isometric & P&ID and conduct hydro test of fire water piping as well as the Industrial Water Sewer Piping and Drinking Water System.

Ensure that all installation of RTR & Non-Metallic Pipes is in accordance with IFC drawing and as per manufacturer’s procedures.

Preparing, Filing and indexing of all quality related reports and correspondence.

Witness Hydro testing for RTR Pipes. (Fire Water, Drinking Water Line, Drain Line & Gravity Test for OWS Line.

Ensure that all required documentation and Quality records are being filled out, filed and maintain in a correct manner

Inspection of storage tanks and their erection according to the Clients’ Specifications and Codes.
Approved QIP Implementation
Approved WPS Implementation
NDT Coordination
Layout, Marking & Beveling Inspection of Tank's

Regular Inspection Coordination of Tank's Piping and Supports

Monitor fabricated and erected products for conformance with applicable codes, standards and Contract requirements

Identify and recommend corrective measures in compliance with the pre-set standards & procedures on problem areas and verify proper resolution

Qualification and Certification of Welders as per ASME Sec. IX

Monitoring the welding procedure to ensure the authenticity of the process

Prepare detailed reports of the inspection process

Maintain all the documentation for the inspection and repair work carried out

Monitor compliance with Material Identification requirements

Ensure that NDT is performed in conformance with applicable codes, standards and Contract requirements

Pre & Post Welding Inspection of Annular Plates, Bottom Plate, Shell Plates & Roof Plate etc.

Dimensional such as Banding, Peaking & Plumbness

Marking & Orientation before erection of Floating Roof Plates, Nozzle's, Gauge's, Drainage Piping System, Foam Dam, Sump, Settlement Plate's, Lug Plate's, Sample Connection's, Wind Girder's & Ladder's etc.
Witness Vacuum Box Testing & Penetrating Oil Testing

Preparation of Punch List and Test Packs

Witness for Hydro Testing and Hydro - Pneumatic Testing as per the requirements

Conduct Incoming material inspection as per ASME SEC II Part A, B & C and for proper Size, specification, condition, storage and free from defects or contamination. Check the available WPS have been approved and available with welders. Check the welding equipment, oven, Quivers are in good condition and calibrated as appropriate and verify their certificates as per BS 7570. Review WPS and Ensure that approved WPS are followed and prepare & witness for new WPS with PQR if essential parameters are changed as per ASME SEC IX, & AWS D1.1.Witnessing of welder Qualification Tests - witnessing the preparation of test coupons and conduct welder qualification tests as per ASME SEC IX along with client QC representative.Welder approvals - verify the availability of adequate valid welders and monitor the only approved welders as required are used in construction and update qualified welder summary list.Conduct tool box meeting to concerned welders and fabrication personnel and provide training to the new welders in different materials as per project requirements.Check welding consumables as per ASME SEC II Part C and Verify the drying, storage, exposure and conditioning of low hydrogen, non-low hydrogen, stainless steel electrodes and wires and SAW fluxes.Monitor Consumable control, storage and issuance in accordance QC Procedures.Inspection of Joint FIT-UP for correct bevel angle, root face & root gap as per ASME B31.3 / WPS.Check and verify the alignment, orientation, straightness and dimensions are as per latest revision of isometric drawings.Verify the proper pre welding distortion control by tack welds, bridge pieces, jigs etc. for good workmanship and to code ASME B31.3/ WPS.Check and verify the preheating method, location, control method and monitor the minimum preheat maintenance.Monitor the suitability of weather condition in accordance with code. Check and verify current, volts, travel speed, polarity and heat input are in accordance with WPS.Verify the purging gas type, pressure/flow rate and control method for alloy & stainless steel pipe welding and measure the level of oxygen content inside the pipe with oxygen analyzer.Conduct visual Inspection of root run and penetration. Verify inter run cleaning and check maximum inter-pass temperature adherence and its control method as per WPS.Check weld bead sequence, electrode weaving, Verify each weld is marked with correct weld no and welder symbol and check weld appearance (surface finish, toe blend, root finish) and suitable profile & cleanliness for NDT methods.Ensure all NDT is completed as per ASME SEC V and review report.Monitor PWHT for compliance with ASME B31.3 and QC procedures and check heating method & time, temperature chart (Graph).Prepare NCR for welding non conformities with recommendation and coordinate with construction for possible corrective measures.Ensure all modifications are included in the AS-BUILT drawing after checking final dimensional stability.Line check and prepare punch list & clear with concerned construction team.Preparation of final quality control reports for approval and submission to clients.