Maintenance Sub-Engineer (Skilled Assistant - Dip. Mechanical Engineer)
Kozhikode diesel power project
Total years of experience :4 years, 5 Months
Company: Kozhikode diesel power project Kozhikode, Kerala, India
Duration: 1-Aug 2012 to 20-Jun 2014 (2 years)
Designation: Mechanical Sub-Engineer (Skilled Assistant - Dip. Mechanical Engineer)
Job profile: Maintenance and operation of WARTSILA NSD 18V46C type Diesel Engines & Auxiliaries.
Company: CETHAR LTD., TRICHY, Tamil Nadu, India
Duration: 15-Jun 2011 to 23-May 2012 (1 year)
Designation: Supervisor/QC Inspector (Bay controller)
Job profile: Bay controller in coil shop under the control of CVL Supervisor (Meenakshi Proj. Ltd)
Key responsibilities
MAINTENANCE & OPERATING AREAS
• Operation and maintenance of 8*16MW, Wartsila NSD (18v46c and it auxiliary system)
• ABB turbochargers
• Alfa level separators (lopx 710/fopx614)
• AAF charge air filters
• AAL Borg exhaust gas boiler typeAV-6N and it accessories.
• Steam generator oil fired boiler.
• Water treatment plant (reverse osmosis)
• Schaller automation oil mist detector
• Amot thermostatic valves
• VAF viscosity control system
• Sperre starting air compressors
• Boll and kirch automatic filter and duplex filter
• Screw type tam rotor instrument air compressors
• Operation and monitoring in plant support system like fuel treatment plant, water treatment plant
• Obtained the training in plant firefighting system
• Air compressors-spereeHL2 160, Tamrotor FS15-8EAA, Ingersoll Randl30ASE, Polair refrigeration drier NXB060
• Separators-Alfa level (HFO, LFO)
• Egb-AV-6N, 7 TON, Alborg industries Denmark. steam generator-3TON
FABRICATION& CONSTRUCTION
• Work including visual and dimensional inspection, welding inspection.
• Performed pre-welding, in-process welding and post welding inspection.
• Performed in-process and final inspection using NDT methods.
• Witnessed the NDT inspection like PT, MT.
• Ensured the quality tasks are performed in accordance with applicable approved procedures.
• Conducted material inspection, layout and fit up inspection, visual inspection and witness NDT for final acceptance.
• Reviewed all test reports including NDT, Daily weld production and material record.
• Performed pad leak testing as per applicable QCP
• Inspected and approved materials used in the project in accordance with engineering specifications and conducted material traceability.
• Monitored PWHT and reviewed the PWHT reports and chart
• Released the inspected material for construction. After construction conducted final inspection then release it for erection.
• Material receiving and inspection of Flange and fittings.
• Reviewed inspection of valves
• Witnessed Valve testing
• Managed punch listing
• Reinstatement
• Hydro testing
• Familiar with codes and standards like, ASME B 31.3, B 31.4, ASTM and API
my qualification is diploma in mechanical engineering .And i got the certification of ASNT level 2 .NDT .I also have one year diploma in fire and safety engineering.
Level Institution Board Month & Year DIPLOMA IN MECHANICAL ENGG. AWH Polytechnic, Kozhikode, Kerala. Kerala state Technical Board April 2011
• Diploma in Safety and Fire Engineering (1 year) from Seethi Sahib Memorial Polytechnic College, Tirur, Kerala, India - Year 2007. Training attended
Class XII Govt. Model Higher Secondary School, Kozhikode, Kerala Kerala State Board March 2006
Class X NSS Higher Secondary School, Kozhikode, Kerala Kerala State Board March 2004 Certifications and Expertise • ASNT (American Society for Nondestructive Testing) Level II certifications in o Liquid Penetrant Testing o Magnetic Particle Testing o Ultrasonic Testing o Radiographic Testing
• Industrial training at NIPGAS Institute of Petroleum & Gas, Kozhikode, Kerala • Industrial visit to Mangalore Refinery and Petrochemicals Limited. • Industrial training at SteelComplex, Nallalam, Kozhikode • Industrial visit to P.K Steel and casting Pvt.Ltd., Kozhikode • Industrial visit to Sholayar Hydropower Project, Kerala. Additional Proficiencies • Conversant with ASME, ASTM, API, AWS, NACE codes. • Co-ordination with sub-contractor and clients • Analysis of root cause of defects & trouble shooting to deter repeat incidents • Well versed with interpretation of all NDT methods • Interpreting test results to various standards, productivity monitoring, welding and coating supervision. • Welding supervision, standards in welder's performance in production. • Well knowledge about hydro-testing and familiar with plants equipment • Well versed with all Blasting & Painting, NACE and BGAS standards.