Instrumentation and Controls Design Engineer
TechnipFMC Italy SpA & Dar Al Riyadh Engineering Consultancy Company (TIDAREC)
مجموع سنوات الخبرة :12 years, 10 أشهر
Responsible for:
Manages all Instrumentation and Control systems deliverable for Oil and Gas Saudi Aramco Projects as per Saudi Aramco Engineering Procedures and Standards including;
P&IDs drawings preparation.
Field instrument specifications, datasheets, and requisitions.
Control systems specs, datasheets, and requisitions (including DCS, SIS, ESD VMS, Fire & Gas,
PLC, etc.).
Analyzer and analyzer shelter specs, datasheets, and requisitions of flowmeter, control valve and
PSV sizing calculations.
Design drawings including wiring diagrams, location plans, installation details, loop diagrams, panel
drawings, cause and effect diagrams
Control narratives, System Architecture Drawings and Remote Instrument Building layouts.
MAIN TASKS:
• Develops scope of work.
• Monitors and advise Department Manager and Project Manager of changes.
• Prepares detail design schedule milestones, staff loading schedules and man-hour estimates.
• Establishes design concepts and design data for scope assigned to group and assures technical accuracy and
conformance to project requirements.
• Prepares Engineering Change Request as required.
• Reports progress and updates schedules.
• Researches suitable solutions and estimated cost and timescales.
• Trains less experienced engineers and designers.
• Generates Instrument, Control Systems, and construction specifications.
• Generates Instrument and Control System requisitions, analyzes quotes, manages PO’s, and reviews vendor
documents.
• Provides input on employee’s performance as appraisal to Department Managers.
• Independently evaluates the selection and/or modification of standard techniques, procedures, criteria and
systems to efficiently meet project goals.
• Applies standard engineering tasks and exhibits a working knowledge of applicable codes.
• Plans, schedules, and coordinates detailed phases of engineering work.
• Reviews and generates design data from various inputs.
• Performs the more sophisticated and complicated designs and calculations in accordance with established
company standards.
• Coordinates details and miscellaneous design criteria with other disciplines.
• Supervises, checks and assists designers and drafters in their assignments
• Prepares and /or supervises engineering reports, studies, calculations and checks drawings as required
• Manages all Instrumentation and Control Systems personnel on the team.
As Instrumentation & Controls Engineer Responsible for:
Supervision of Installation of Chiller Plant consists York® TitanTM Multistage Industrial Chiller Model OM-5090. (24 units x 5000 Tons) Installation of Controls System including:
Field instruments, Controls/Instruments/LV cables, Terminations, Testing & Commissioning.
Installations of
VFD Cooling Towers Controls System. (24 units)
MV-VFD Secondary Pumps Controls System. (16 units)
LV-Soft Starter Primary & Condenser Pump Controls System. (64 units)
Firefighting Pumping station for Masjid ul Haram.
Chilled Water Process Pipe Leakage Detection Systems for pre-insulated pipes (3Km).
Gray Water Chemical Treatment & Filtration Plant Controls System.
Solid Waste Management Plant Controls System.
Weather Monitoring Station.
Fuel Leakage Detection System for Generator Plant. Refrigerants Gas Leakage Detection Systems for Chiller Plant.
Controls System for Utilities Tunnel. (1.6Km)
DCS/SCADA System of complete Central Utilities Complex.
BMS (HVAC, Lighting, Firefighting, Telecom, Elevators etc.) System.
Field Instruments, MOVs, Gauges and Flow meters on process lines.
Emergency Central Battery (ECB) System for complete plant.
Coordination with all stakeholders i.e. Client, Consultant, Contractors, Subcontractors & Suppliers.
Coordination with design team, planning, organizing and coordinating to develop solutions to complex problems during monitoring and controlling.
Supervision of installation and execution work, implement the QA/QC standards during installation and execution phase.
Issuing Inspection Requests for the approval of Material & Executed work by consultant.
Comply the Consultant and Client requirements according to the QA/QC specifications.
Coordination with the systems suppliers in preparing Inspection & Testing Plans (ITP) & Operation & Maintenance (O&M) Manual.
Implement and follow approved ITP for the completion of installations, testing (FAT & SAT), commissioning, startup and handover to the client.
Coordination, Supervision and Witness the Testing & Commissioning of all systems related to Controls.
Preparing Tests reports and taking satisfactory approval from main contractor, consultant and client.
Periodical Walk-through for assurance and verification of the execution work according to the project quality, scope & specifications.
Coordination to prepare actual consumed quantities of material and payment certificates.
Maintaining up to date records of Inspection Requests (IRs), RFIs, SCRs, equipment installation status and field installation status etc. In the form of Logs and Database.
Weekly meeting with project team to monitor and control the project progress.
Follow all the issues and expedite them without affecting the project progress.
Coordination with other trades/services to avoid conflicts and resolve them immediately as possible.
Projects: Central Utility Complex King Abdullah bin Abdul Aziz, 3rd Expansion of Masjid al Haram. Makkah, Saudi Arabia.
Client: Ministry of Finance Saudi Arabia.
Consultant: Dar-al-Handassah
Main Contractor: Saudi Bin Laden Group.
Electro-Mechanical Contractor: INMA Utilities Contracting Co.
Project Scope: World’s Largest Capacity Chiller Plant With 1, 60, 000 BTU
As E&I, HVAC QA/QC Engineer
Responsible for:
Designing and supervising the preparation of System Design, Shop, As-built & P&ID drawings.
Preparation of BOQs, Quotations, Delivery Notes etc. documentations.
Supervise Installations, Testing and Commissioning activities.
Preparation of Sequence of Operation (SOPs), Operation and Maintenance (O&M) Manual Documents.
Hands on:
- Programming of Siemens, Fatek, Omron and ABB PLCs & DDC Controllers.
- Installations of Honeywell Equipments.
- Installations of Standalone System, DCS System, BMS & SCADA System.
- Installation of Heat Recovery System, Cooling Tower, Chillers and Boilers Automation.
- Installation of Motor Control, VFD/Invertors.
Projects
Automatic Environment & Temperature Controls System for Controlled Poultry Sheds.
DCS, SCADA installation at Islamabad Poultry Feeds Mill Dipalpur Road Okara.
Automatic Temperature Control System installations at Cold Storages.
Test Bench installations at Sazgar Automobiles and Pak Hero Automobiles Lahore.
Grinder motor control installations at Punjnad Poultry Feeds, Dipalpur Road Okara.
Plastic molding machine speed control installations at Novera Pipes Industries Okara.
As HVAC, BMS, I&C QA/QC Engineer
Responsible for:
Designing, Selection & Procurement of the Material and Equipment for HVAC, BMS, Heat Recovery
System, Cooling Tower, Chillers and Boilers Systems under ASHRAE standards.
Supervising the Preparation of System Design and Shop AutoCAD Drawings.
Supervising the Installation & Commissioning the HVAC & BMS System.
Hands on:
Programming of Schneider Electric I/A Series TAC controllers,
Installation & Commissioning of Air Handling Units, VAVs, Automatic Control Valves,
Motorized Valves and Dampers, Building Energy Management, Motor Control & VFDs, Sensors
& Actuators, Field Instruments.
Communications Protocols Lon Works, Modbus, BACNet, Field bus, Profibus.
Projects
Installation of HVAC & BMS System for Aga Khan University Hospital, Karachi.
Installation of HVAC & BMS System for MCB Tower I.I. Chandrigarh Road, Karachi.
Installation of HVAC & BMS System for Hyper Star Mall, Clifton, Karachi.
Installation of Environment control, HVAC & BMS System for Abbot Pharmaceuticals, Karachi.
Installation of Environment control, HVAC & BMS System for Getz Pharmaceuticals, Karachi.
Installation of HVAC & BMS System for G&T Tower, Karachi.
Master in Project Management: Subjects: Advanced Project Management Project Quality and Risk Management Project Stake Holder Management Project Controlling and Monitoring Management, Organizational Policy and Practices Statistical Inference Quantitative Techniques Research Methodology
B.E (Electronics) Industrial Electronics Controls Systems Instrumentation Electronics Motors Embedded Systems Signals & Systems Digital Signal Processing Communication Systems Digital Electronics Power Electronics Microprocessors
Mathematics & Physics
Mathematics, Physics, Chemistry
Mathematics, Physics, Chemistry, Biology