SUDHAKAR LOGANATHAN

• Monitoring inventory accuracy and investigate root cause for discrepancies
• Liaising with other internal teams to maintain inventory accuracy, standard procedures, controls, practices and systems
• Address all inventory discrepancy in the form of Non - Conformance Reports (NC) and conduct audits of implemented containment, corrective and preventive measures and assess its effectiveness
• Incorporate industry’s best practices and improve the process that drive reduction in operational error rates (short, excess, wrong pick, wrong location put away, wrong stock - related system transactions)
• Identify junking, items rejected by planner after inspection, scrap items then take necessary action as per client requirements and make estimation for disposal
• Organize and maintain cycle count activity including variance reporting and reconciliation of cycle counts
• Follow up of stocks levels (blocked as well) and deadlines, preparing action plans
• Receive orders from E-Procurement System, and enter order into WMS system, ensuring the accuracy and on time change update
• Identify and respond to customer inquiries, and provide on time feed backs to customers
• Proactively communicate with planning and purchasing on any order confirmation/change from customers
• Generate Delivery Note (DN), and coordinate with logistics teams to make sure product on time delivery
• Ensure stock products using FIFO procedure to avoid stockpiling and sterility of product
• Run a series of inventory reports on daily, weekly, or monthly basis and perform detailed analysis of item performance

• Ensure proper warehouse management, includes storage space, condition, and the actual storage of stock
• Ensure suppliers have enough stock to meet demand and oversee the Picking and Packaging process
• Monitor stock levels and track products through tracking report to ensure the products arrive at the right destination
• Oversee shipment arrival and handle manpower prioritize the individual competency
• Forecast customer requirement, handle complaints, and provide resolutions to increase customer loyalty
• Work closely with supplier and customers to obtain needed materials with particular attention
• Quickly and accurately prepare shipping documentation, invoice, freight bookings, and ensure timely pickups, transit times and deliveries, Finally verify accuracy of packing list and shipping documents
• Tracking and tracing the movement of all Imports and Exports & possess knowledge of custom documents
• Maintaining proper flow of goods by use of inventory techniques like FIFO & LIFO as applicable
• To Keep track of the shipments and order expediting, and escalates any issues which may impact the delivery schedule
• To ensure accuracy of the inventory, according to predefined procedures and that all stock movements are recorded in the ERP system
• Investigate for difficulties and conduct root cause analysis to resolve the issues
• Understand various material types and process, and ensure each process followed in accordance with SOP, Process Flow and Control Plan
• Actively participate in team meetings to identify production enhancing strategies
• Effectively communicate with respective customer and provide proper information about production status
• Identify unsafe operations and practices and report the same to managers immediately
• Monitor shipment, delivery procedures by adhering to regulations and manage safety & security establishment

• Provided monthly and daily production plan as per the dispatch schedule
• Provided alternate solution to shop floor problems & rework, rejection analysis and corrective action implementation; made daily production planning and execution for all assembly shops
• Worked on continuous improvement during working area like Pokka Yoke, Kaizen and Six Sigma (6σ)
• Prepared of documents supporting to quality system such as Process flow charts, FMEA, Controls plans, SOP, Work Instructions etc
• Reviewed and developed production plan with Managers for approval
• Monitored production plan execution and resolve any potential issues in a timely fashion
• Supervise production difficulties, analyze root cause and escalate complex issues to the manager for resolution
• Collaborate with customers for production planning, improve runtime, and schedule as per customer orders
• Coordinate with senior managers to provide production status and implementing changes in production lines
• Planned and prioritized production operations by reviewing back, current and upcoming orders
• Executed equipment, material and manpower requirement planning
• Planned inventory management procedures to avoid shortages and excesses
• Monitored production progress to ensure the final product meets quality standards and customer specifications
• Adhered to company standards and production policies to meet company objectives
• Analyzed delays and interruptions and accordingly adjust production schedule to meet deadlines
• Maintain reports (PPAP, PFMEA) for production planning activities and sequences

• Set up machines at the beginning of the shift to ensure proper working order
• Maintain and check tools life before and after each shift
• Performed testing procedures for machines work optimally during the production process
• Calibrate machines at the beginning of each turn and recalibrate machines at the end of each shift
• Executed troubleshooting while operating machine and performed random tests to ensure accuracy
• Conducted periodic check-ups on output to ensure the machines produce quality products
• Implemented preventative measures before damages occur
• Coordinated with supervisors and provided progress information