sumit kumar

Relevant Functional and Technical Skills : Erection, inspection, final acceptance, test pack, O&M Manual creation, CMMS asset creation, RCM/FMECA, P&ID Walk through, P&ID and 3D model reviews 30%/ 60%/ 90% and commissioning.
• Commissionability study for static and rotary equipment
• P&ID and 3D model review from maintenance/accessibility perspective
• Identifying functions and setting performance standards in context to operation philosophy
• Checklist for equipment pre-commissioning and commissioning readiness
• Preparing O&M Manuals for equipment
• Site supervision for inspection of equipment
• P&ID walk through for Mechanical completion.

Expertise entails:
•Construction and project management
•P&ID and 3 D model reviews
•Equipment on arrival inspection and preservation
•Equipment and piping Erection, loop file system/sub system clearance, leak test/ hydro test of piping systems, vessel, and FAT of equipment at vendors works.
•Pre-commissioning and commissioning of rotary equipment, trial runs, no load/load test.
•Resource allocation and efficient utilization in construction projects
•System loop clearance and punch point categorization and liquidation
•SAP - PM & MM hands on experience.
•Identifying the optimum levels of the inventory and formulating business process changes for inventory calculations.
•Reliability Centered Maintenance.
•Asset Management & related activities.
•Project Management encompassing Engineering Reviews, Schedules & Budget Monitoring / control, Procurement Expediting.
•Turnarounds planning & execution.
•Risk Based Inspection, FMECA and Asset register for CMMS

Maintenance, Planning, commissioning, project management, Plant Maintenance, Material management functional expertise and SAP PM and MM hands on experience.

I have been involved in the new Paraxylene - 4 (PX4 Unit) project which is a part of the J3 Mega Projects. My responsibilities as a maintenance engineer included review of the detailed engineering of the new PX4 plant, specifically the Equipment & piping Layouts, P&IDs review, 3D model reviews, Procurement Expediting, Planning, Coordination & supervision of Erection, Material preservation, pre commissioning & commissioning activities for a safe & reliable on time start up and its subsequent seamless integration into steady state. The cost of the PX4 project in J3 is US$ 1.25 Billion.
Major Achievements:
● Selected by Reliance industries to represent organization and discuss to resolve various issues in pusher centrifuges with B&P Process equipment at MI, USA.
● Got certificate of excellence for instrumental contribution in trial run and start-up of critical equipment in PX-4 plant J3 project RIL.
● Got certificate of excellence for planning and executing critical activities for commissioning of PX-4 Plant.
● Demonstrated excellence in Construction, start-up and pre-commissioning and commissioning of Paraxylene plant, Material management, Material Preservation, Maintenance Operations for reducing breakdown / downtime & enhancing operational effectiveness of equipment; successfully handled maintenance, troubleshooting & overhauling of Rotating & Static Equipment
● Proven track record of executing cost saving techniques to achieve substantial reduction in expenditures, man-days, maintenance costs and work within the budget; resourceful in overseeing performance bottlenecks & taking corrective measures to avoid the same.

Mechanical

Relevant Functional and Technical Skills: -Project management, Construction, Planning, commissioning, Plant Maintenance, Material management functional expertise.

Highlights:
•Efficiently oversaw all Activities (Static & Rotating) conducted in Plant related to erection, Pre-commissioning & Commissioning Activities conducted in Plant, Utilities & Offsite of Plants including PM, Opportunity-Based Maintenance, Breakdowns, etc.
•Played a supervisor role in ensuring:
•Erection of Static Equipment like Reactors, vessels, Exchangers of Plants
•Leak test and pre-commissioning activities for Piping system, static, and rotary equipment
•Significantly contributed in handling Pressure-testing of all Heat Exchangers / Vessels scheduled in TA including Connected Piping Systems, Piping & Fabrication jobs including modification & re-routing jobs