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sumit kumar, Principal Engineer

sumit kumar

Principal Engineer·Saipem - Other Locations

India

Bachelor's degree, Mechanical

Work experience

Total years of experience: 15 years, 7 months

Principal Engineer

December 2020 - Present

Saipem - Other Locations

Chennai, India

December 2020 - Present

Relevant Functional and Technical Skills : Erection, inspection, final acceptance, test pack, O&M Manual creation, CMMS asset creation, RCM/FMECA, P&ID Walk through, P&ID and 3D model reviews 30%/ 60%/ 90% and commissioning.
• Commissionability study for static and rotary equipment
• P&ID and 3D model review from maintenance/accessibility perspective
• Identifying functions and setting performance standards in context to operation philosophy
• Checklist for equipment pre-commissioning and commissioning readiness
• Preparing O&M Manuals for equipment
• Site supervision for inspection of equipment
• P&ID walk through for Mechanical completion.

Company industry:
Mechanical Engineering
Job role:
Engineering

Team Lead

February 2019 - December 2020

Accenture Consulting

India

February 2019 - December 2020

Expertise entails:
•Construction and project management
•P&ID and 3 D model reviews
•Equipment on arrival inspection and preservation
•Equipment and piping Erection, loop file system/sub system clearance, leak test/ hydro test of piping systems, vessel, and FAT of equipment at vendors works.
•Pre-commissioning and commissioning of rotary equipment, trial runs, no load/load test.
•Resource allocation and efficient utilization in construction projects
•System loop clearance and punch point categorization and liquidation
•SAP - PM & MM hands on experience.
•Identifying the optimum levels of the inventory and formulating business process changes for inventory calculations.
•Reliability Centered Maintenance.
•Asset Management & related activities.
•Project Management encompassing Engineering Reviews, Schedules & Budget Monitoring / control, Procurement Expediting.
•Turnarounds planning & execution.
•Risk Based Inspection, FMECA and Asset register for CMMS

Company industry:
Business Consultancy Services
Job role:
Engineering

Senior Manager

November 2014 - January 2019

Reliance Industries Limited

India

November 2014 - January 2019

Maintenance, Planning, commissioning, project management, Plant Maintenance, Material management functional expertise and SAP PM and MM hands on experience.

I have been involved in the new Paraxylene - 4 (PX4 Unit) project which is a part of the J3 Mega Projects. My responsibilities as a maintenance engineer included review of the detailed engineering of the new PX4 plant, specifically the Equipment & piping Layouts, P&IDs review, 3D model reviews, Procurement Expediting, Planning, Coordination & supervision of Erection, Material preservation, pre commissioning & commissioning activities for a safe & reliable on time start up and its subsequent seamless integration into steady state. The cost of the PX4 project in J3 is US$ 1.25 Billion.
Major Achievements:
● Selected by Reliance industries to represent organization and discuss to resolve various issues in pusher centrifuges with B&P Process equipment at MI, USA.
● Got certificate of excellence for instrumental contribution in trial run and start-up of critical equipment in PX-4 plant J3 project RIL.
● Got certificate of excellence for planning and executing critical activities for commissioning of PX-4 Plant.
● Demonstrated excellence in Construction, start-up and pre-commissioning and commissioning of Paraxylene plant, Material management, Material Preservation, Maintenance Operations for reducing breakdown / downtime & enhancing operational effectiveness of equipment; successfully handled maintenance, troubleshooting & overhauling of Rotating & Static Equipment
● Proven track record of executing cost saving techniques to achieve substantial reduction in expenditures, man-days, maintenance costs and work within the budget; resourceful in overseeing performance bottlenecks & taking corrective measures to avoid the same.

Company industry:
Oil & Gas
Job role:
Management

Assistant Manager

November 2010 - November 2014

BRIDGE AND ROOF CO.(I) LTD Govt. of India Enterprise

India

November 2010 - November 2014

Mechanical

Relevant Functional and Technical Skills: -Project management, Construction, Planning, commissioning, Plant Maintenance, Material management functional expertise.

Highlights:
•Efficiently oversaw all Activities (Static & Rotating) conducted in Plant related to erection, Pre-commissioning & Commissioning Activities conducted in Plant, Utilities & Offsite of Plants including PM, Opportunity-Based Maintenance, Breakdowns, etc.
•Played a supervisor role in ensuring:
•Erection of Static Equipment like Reactors, vessels, Exchangers of Plants
•Leak test and pre-commissioning activities for Piping system, static, and rotary equipment
•Significantly contributed in handling Pressure-testing of all Heat Exchangers / Vessels scheduled in TA including Connected Piping Systems, Piping & Fabrication jobs including modification & re-routing jobs

Job role:
Accounting and Auditing

Education

ITM UniversityNorth-western university

January 2010

January 2010

Bachelor's degree, Mechanical

United States

GPA (percentage): 74%

GPA (percentage): 74%

courses: CMRP, and Data driven analytics certification from Kellogg

Skills

MS Office tools
Expert
MS Office tools
Expert
SAP
Expert
SAP
Expert
Plant Maintenance
Expert
Plant Maintenance
Expert
Reliability Engineering
Expert
Reliability Engineering
Expert
Experience in conducting RCA.
Expert
Experience in conducting RCA.
Expert
FUNCTIONAL
Expert
FUNCTIONAL
Expert
INVENTORY MANAGEMENT
Expert
INVENTORY MANAGEMENT
Expert
MECHANICAL
Expert
MECHANICAL
Expert
OIL PAINTING
Expert
OIL PAINTING
Expert
OPTIMIZATION
Expert
OPTIMIZATION
Expert
PROCUREMENT
Expert
PROCUREMENT
Expert
PROJECT MANAGEMENT
Expert
PROJECT MANAGEMENT
Expert
QUALITY
Expert
QUALITY
Expert
SAP
Expert
SAP
Expert
SUPERVISORY SKILLS
Expert
SUPERVISORY SKILLS
Expert
MS Office tools
Expert
MS Office tools
Expert
Plant Maintenance
Expert
Plant Maintenance
Expert
Reliability Engineering
Expert
Reliability Engineering
Expert
Experience in conducting RCA.
Expert
Experience in conducting RCA.
Expert

Languages

English
Expert

Training and Certifications

Certifications
Data Driven Analytics
Jan 2019
Certified Maintenance and reliability professional (CMRP)
Feb 2021 - Feb 2024

Hobbies

  • Swimming, Cricket