Production Engineer
Axles,Foundries & Spare Parts Factory
Total years of experience :13 years, 8 Months
• Optimizing Manpower, Machinery and Raw materials.
• Establishing productive working relationships with Engineering, Planning and Design teams to maintain quality of the product.
• Ensuring that strong and efficient team work culture exists within the production team.
• Implementing project schedules and plans in a timely and effective manner.
• Initiating and directing various procedures to increase final outcome of the organization.
• To evaluate current production activities and make recommendations for improvements.
• Implementing cost reduction initiatives while maintaining high quality standards.
• Providing training and guidance to team members to accomplish production goals.
• Aid in budget preparation and monitor expenses and profitability.
• Maintaining employee morale, conveying goals, tasks and training of employees.
Achievements:
• Reduced Pigging of Molten metal in melting Section.
• Designed a Simple mechanism for Pigging of Molten metal which led to considerable saving of Sand, resin and catalyst.
• Reduced the consumption of materials in Melting Section.
• Keeping a close track on all the raw materials like sand, Bentonite, Coal dust, Graphite, Resin, catalysts and all other costly raw materials.
• Appreciated for reducing Overtime without affecting Productivity.
• Established Procedure for checking Specific Gravity and Viscosity of resin, catalyst and all types of coating materials.
• Reduced Percentage of Broken Molds in HWs Molding line from 12% to 10%.
• Increased Casting Yield from 62% to 66%.
• Reduced consumption of Raw Materials in Fettling Section by 25%.
Inspection of Castings like D.P Test, Visual Inspection in accordance with applicable Codes and Standards.
Hydraulic Testing, Dimensional Testing of Valve components in accordance with applicable Codes.
Responsible for Obtaining Inspection Release Note from Client ( CQAE: Chief Quality Assurance Establishment), or any other third party Inspection Agency.