manager Factory Operations.
Shahi Enterprises
Total years of experience :18 years, 4 Months
*Responsible for the over all quality of the product.
*Maintain product standard according to industry norms.
*Reduction of production wastage to increase process efficiency.
*Ensuring cost effectiveness of the process.
*Initiating projects for the betterment and improvement of plant and production.
Maintain and manage quality of the product and the process.
Manage quality according to industry, national, and international standards.
Process optimization and process capacity utilization.
Research and development of snack products and process.
Innovation to control process wastage, increase productivity, and maximization of resource utilization.
Development of Quality system.
Training of senior and junior staff regarding FOOD SAFETY and QUALITY ASSURANCE.
Standardization of processes.
Specifying quality requirements of raw materials with suppliers
Ensuring that manufacturing processes comply with standards at both national and international level
Working with operating staff to establish procedures, standards, systems and procedures
Record, analyze and distribute statistical information
Supervising technical or laboratory staff.
• Manage production process in accordance with all the regulatory, statuary and ethical grounds.
• Maintain quality of the product (physical, chemical, and microbiological)
• Liaison, communication and coordination with internal and external suppliers including international organizations.
- Achievements:
- Production of over 3000MT finished product in the last one and a half year.
- Cost effective production design
- Maximum Utilization of men, machine, and material to cut down Product cost, increase efficiency.
- Wastage reduction from 3% to 1% saving around 1.5million rupees per month
- Complete compliance with ISO22000, HACCP and codex standards.
- Continuous improvement and training of junior staff to enhance overall performance and effectiveness of the people.
Production Planning and Execution.
Ensure maximum capacity utilization
Taking measure for cost effectiveness (process improvement, employee training, machine modifications)
Ensure DIFOT (delivery in full on time)
Continuous monitoring of the production V/S time to make necessary changes in activity sequencing
Being responsible for scheduling preventive maintenance with maintenance department to avoid unplanned downtimes.
Ensure realization of safe food.
Ensure implementation of company policies regarding Food Safety and Employee wellness.
Liaison with other departments and institutions.
Quality assurance and Control procedures.
Production and QA data analysis for SPC (statistical Process Control)
Employees training and awareness.
Prepare and maintain production reports and presentations for the monthly review meetings.
Active part of RnD operations shelf life studies, effect of environmental factors and process parameters on product innovation to improve snack product shelf life, part of team for seasoning development.
Material reconciliation of snack as well as RUSF department.
Manage production process in accordance with all the regulatory, statuary and ethical grounds.
• Oil reduction in potato chips from 40% to 36% by process optimization.
• Increased Production capacity of 8MT to 12MT per day by machine modification.
• Maintain quality of the product (physical, chemical, and microbiological)
• Liaison, communication and coordination with internal and external suppliers including international organizations.
- Achievements:
- Production of over 3000MT finished product in 2013
- Cost effective production design.
- Maximum Utilization of men, machine, and material to cut down Product cost, increase efficiency.
- Wastage reduction from 3% to 1%
- Complete compliance with ISO22000, HACCP and codex standards.
- Continuous improvement and training of junior staff to enhance overall performance and effectiveness of the people.
International recognition for the products being tested by State of the art microbiological laboratories.
Export to Different countries.
Being audited by UNICEF and UNWFP and achieved overall “A” rating
