Senior Officer Technical & Process
Midas Safety Inc.
Total years of experience :9 years, 6 Months
▪ Supervises a team of junior officers and responsible for their training and performance evaluation.
▪ Performing process analysis, monitoring and controlling of process parameters.
▪ Responsible for defining qualified process parameters (QPP) and making standard operating procedures (SOP) for different products and processes
▪ Responsible for standardization of different products w.r.t their specifications on the basis of process capability tools
▪ Involved in Waste water treatment plant processing and operations
▪ Quality as well quantity enhancement of different products by plant design and modification
▪ Carry out troubleshooting of processing issues and perform root cause analysis to provide necessary remedial measures
▪ Carry out bulk trial validations of new product on different plants from R&D to the production floor
▪ Performs Internal instrumentation audits, EMS audits, Safety audits, 5S audits, QMS audits and member of AIM (Asset integrity Management) team. ▪ Achieved reduction in rejection rate by 40% by process optimization
▪ Successfully shifted the product from manual plant to automatic plant by plant modification and process optimization which results in cost cutting of around 50%
▪ Increases permeation resistance of PVC gloves from level 2 to 3 based on EN-374 standard by optimizing and improving formulations
▪ Inducted new plasticizer against existing one which results in cost saving of $0.4M/year
▪ Done Professional Trainings in HSE, Fire & Safety, OEKOTEX, ISO 17025, 5S, SAP & Six Sigma.
▪ Performing process analysis, monitoring and controlling of process parameters
▪ Responsible for defining qualified process parameters (QPP) and making standard operating procedures (SOP) for different products and processes
▪ Responsible for standardization of different products w.r.t their specifications on the basis of process capability tools
▪ Quality as well quantity enhancement of different products by plant design and modification
▪ Carry out optimization of the plants and processes to reduce rejection rate which ultimately contributes towards cost saving
▪ Carry out troubleshooting of processing issues and perform root cause analysis to provide necessary remedial measures
▪ Carry out bulk trial validations of new product on different plants from R&D to the production floor
▪ Achieved elimination of 25% poor stamping issue of PVC based Ink.
▪ Development of PFD, Plot Plan and Process Feasibility Reports.
▪ Line Sizing of Gas, Liquids and 2-Phase Transmission Lines.
▪ Process Design Studies Using Process Simulation Software like HYSYS.
▪ Hazop Study, IEE, EIA, FMEA & Fault Tree Analysis.
▪ Pump Hydraulics and Heat & Material Balance Calculations.
▪ Thermal Design of Heat Exchangers.
▪ Preparation of Equipment Data Sheets and P&ID.
▪ Sizing of 2 - Phase & 3-Phase Separators, Heat Exchangers, Towers and Decanters.
▪ Preparation of QPP (Qualified Process Parameters) & SOP (Standard Operating Procedures).
GENERAL ▪ Physical and chemical process in water, waster water and solid waste. ▪ Air pollution control & Solid waste management. ▪ Water and land pollution management. OCCUPATIONAL ▪ Remote sensing (Erdas Imagine software). ▪ Testing methods & Water quality management.
GENERAL ▪ Heat & Mass Transfer ▪ Thermodynamics ▪ Chemical Reaction Engineering ▪ Petroleum & Petrochemical Engineering ▪ Fluid dynamics and Process Industries ▪ Maintenance & Environmental Engineering OCCUPATIONAL ▪ Aspen HYSYS simulation ▪ HTRI Heat Exchanger Design ▪ Korf Hydraulics Piping ▪ Chemical Engineering laboratory work
Intermediate in Pre-Engineering include majors: Chemistry Mathematics Physics English