Production Manager
LIN SCAN
Total years of experience :12 years, 11 Months
• Striving to reduce expenses and increase the productivity across all product lines;
• Complete the production of Standard and prototype Pipeline Inspection Pigs like MFL, Caliper, TFI, UT, EMAT, UTCD in a short deadline including material requesting, Fabrication, CNC Machining and welding operations;
• Experienced in Management of Mechanical Fabrication (Produced the pigging tools, transportation trays and boxes),
• Managed electronics Production of Sensors, Sealed Containers preparation and hydro testing, PCB assembly, tracking devices preparation like AGMs, transmitters, Pig Locators etc.
• Got expertise in Polyurethane Production Management with the latest Production methods of MDI Polyester Polymers in Covestro “Three Component Machine”, worked with all international Raw material brands like Covestro, LANXESS, DOW, BASF, ERA and INOV.
• Worked with R&D to develop semi-automatic PU casting machine.
• Managed Assembly of all latest type Pigs like MFL, TFI, EMAT, UTCD etc
• Conducting tests & inspections to ensure operational effectiveness of equipment; planning & effectuating maintenance schedules for equipment;
• Implemented maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same;
• Developed new strategies to increase production with safe and cost-efficient methods; ensuring that adequate safety norms are used by site personnel;
• Ensured all employees follow industry standard health and safety guidelines;
• Increased the production capacity by improving performance and overseeing production control; assurance of the updated and well communicated rules and regulations related to health and safety in the organization;
• Managed the commissioning and startup of new projects and plant modifications to ensure compliance with standards, specs and contract terms and conditions;
• Prepared Daily Progress Reports regarding production & export of oil and gas and jobs carried out at terminal, create Log book entries, Material consumption and others;
• Set ambitious production goals and communicate them to key personnel;
• Budget Monitored and proper utilization for smooth operation.
• Provided motivation, support and guidance to all employees and
• Communicated any problems or obstacles to senior management;
• Established workflow policies that enhance speed & efficiency without compromising product safety or integrity and shift wise production plan and execution;
• Planned and organized production schedules;
• Assessed project and resource requirements;
• Manpower planning and handling daily work management of production and quality;
•• Reducing duplication and enhancing the re-usability of polyurethane discs by machining the size of available discs to match with design;
• Managing and coordinating the process activities, Manpower Utilization & plant safety in accordance with NEBOSH and OHSAS 18001:2007 standards, including corrective and preventive measures;
• Consistently maintaining rate by implementing SOPs for each plant unit;
• Minimizing accidents, near achieved high level of client satisfaction by exhibiting positive attitude and building trust by ensuring commitments are met by timely delivery of orders;
• Missing, sick rate of employee by implementing SSOW (safe system of work) in accordance with NEBOSH IGC;
• Establishing priorities and multi task activities;
• Assuring high quality working environment by applying HSE standards;
• Preparing the production plane for process and its implementation (Batch preparation);
• Planning, organizing and leading applications including evaluation of Polyurethane (MDI & TDI) raw materials by using results of existing raw material;
• Supervising all activities in molding/casting of polyurethane Elastomers/Foams for pigging tools; and
• Increasing productivity with the right selection of raw material which is cost effective and easy to handle.
• • Preparing and testing of materials used on the Plant;
• Producing of Methane Gas/Natural Gas 55mmscf/d) by TEG absorption process;
• Processing of LPG gas at DPR (dew point reduction) by the use of Freon refrigeration system;
• Processing of NGL (natural gas liquid) sweetening unit (70, 000ppm);
• Processing of Sour gas/H2S Gas by MDEA absorption process;
• Producing Sulphur by Claus process (80 ton/day) from H2S Ga;
• Trouble shooting of equipment during Operation & Shut down activities; and
• Trouble shooting of equipment during Operation & Shut down activities.