usman islam, Lead QA QC Engineer Civil

usman islam

Lead QA QC Engineer Civil

ARABTEC CONSTRUCTION L.L.C Bahrain

Location
Bahrain - Manama
Education
Bachelor's degree, civil
Experience
13 years, 11 Months

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Work Experience

Total years of experience :13 years, 11 Months

Lead QA QC Engineer Civil at ARABTEC CONSTRUCTION L.L.C Bahrain
  • Bahrain - Manama
  • My current job since January 2017

$1.1bn (BHD414.1m) construction of a new terminal building, 220, 000m², 150000 CM3 Concrete, aircraft bay, Multi-story car park, CUC, Apron airside, PLB, Taxiway, Landside Viaduct Bridge, Internal Roads, wide Infrastructure, LEED gold certification.
 Leading the Inspections through IR’s Submitted by Subcontractors on assigned Area i.e. Mainly Departure Bridge (Viaduct), Public terminal Building PTB and Infrastructure Construction activities including Substructure and superstructure works i.e. Reinforcement and Formwork for Pile caps, Piers, Head Beams, Deck Slab, Core & retaining walls, Abutment, Slab on Grades, Solid Slabs, according to Shop drawings, Project Specifications and American concrete Institute ACI 301, 318-11 and 315-99: and related applicable IBC 2009, BS, AASHTO Codes.
 Responsible to obtained Final approval by the Resident Engineer (RE) and Consultant Inspectors of mockups Prior to starting cast-in-place concrete, reinforcement, Grouting work, PCC for Apron, Asphalt or any activity.
 Assist the QA/QC Manager in establishing, implementing and maintaining the quality control procedures, documentation and records as required by Quality Management System (QMS) ISO-9000/ISO- 9001: 2015.
 Performed pre-inspection as per applicable codes ACI-345R-91. Reviewed, Evaluates and ensured that the independent testing agency qualified according to ASTM C 1077 and ASTM E 329 to conduct the testing indicated, as documented according to ASTM E 548. Coordinate with TPIA/Independent 3rd parties Agency for the activities require witnessed testing i.e. Stressing Operation, Plate Load Test, Pot bearings Proof load and other Lab tests.
 Conducted frequently Internal Audits for Subcontractors as per ISO 9001: 2015 to ensure Compliance to QMS.
 Prepared Quality Control Procedures (QCP), Method Statement (MS), Inspection Checklists and Inspection Test

 Plans (ITP) for Consultant Engineer’s Approvals and Ensured that the Approved Methodology shall followed.
 Issued Nonconformance NCR in case if works not complied with Project specifications, Approved Shop drawings, and Applicable International Standards.
 Provides Corrective and preventive actions, Root cause analysis and follow-up to close the External NCR's with appropriate corrective actions and ensure to prevent the recurrence of similar defects.
 Conduct Preinstallation conference at Project site. Prepared Punch List during Walk Downs. Record snagging & de snagging. Frequently Conduct Quality Improvement Talk TBT.
Developed Inspection request IR Rejection Tracking Rout cause System in order to Reduce the Consultant IR rejection and to maintained max < 05% rejection Rate/Month.
 Settled agreement with Consultant and Client concerning Minor Defects for ongoing activities Transmission of observation over Site Walk downs Instead of Delivering NCR in order to maintain Key Performance Indicator KPI > 90.
 Attained Approval from Consultant for Rejected casted Elements within tolerance as per ACI 117, "
 Established log for Classification of Concrete defects such as Cracks, Pop outs, Spalls, Honeycombs, Rock pockets, Crazing, cold Joint, Air bubbles/Bug holes, Color and texture irregularities/Stain, Rust explicate the Causes, evaluation, criteria and comprehensive repair method with repair material as per Project specifications and ACI 224.IR-07.
 Issued Conjunct/Escalated NCR to Sub cons as a consequence of Non Actioned Defects Notes for more than 30 days (Overdue) in order to avoid External NCR by Corporate or 3rd Party Auditor during QA/QC auditing.
 Achieved 110% success rate for internal and external audits.

Qc Engineer / Inspector Civil (Aramco Approved) at Azmeel Contracting Company. (Aramco Project)
  • Saudi Arabia - Dammam
  • January 2016 to January 2017

Responsible for all Qc related activates daily Site Inspections as per Aramco Standards SAES, SATIP, SAEP and International Standards ACI, ASTM. Inspecting Individually and with the SAPID ad SAPMT Raising the NCR’s in case if approved Method Statement or Shop Drawings was not followed. Checking the Material (MIR) as per ASTM Standards. Review TQ in case of any Changes in Design. Checking the Concrete Quality in Laboratory Slump Test, Temperature and Compressive test.. Comply with all project HSE Requirements i.e. PPE, Work Permit etc. Prepare punch lists, Monitor handover of the works. Preparing daily logs and reports. Maintain records of inspections made, tests performed, work executed, etc. Attending QA/QC meetings and seminars

QA/QC Inspector Civil/Structural at Saudi Binladin Group (SBG) ABCD
  • Saudi Arabia - Dammam
  • April 2014 to January 2016

Inspecting the construction of temporary and permanent works i.e. civil/structural activities, including excavation, backfilling, compaction, Rebar, formwork, Field Density Test, concrete pouring, asphalting, etc to ensure compliance with the Contract Documents, QCP, approved shop drawings and submittals. Conducting the daily Site Inspections (RFI’s) for Pre Pour and Post pour work as per ACI 318-11, ITP & UBC Codes for Buildings Construction and Method Statement. Conduct final inspection with owner’s representative prior to proceed concrete pouring and other succeeding work activities that requires step by step inspection. Authorized for Rejection of RFIs in case of any Less Quality work. Raising the NCR’s in case if approved Method Statement or Shop Drawings was not followed. Checking the Material (MIR) as per ASTM Standards. Review SCR’s in case of any Changes in Design. Checking the Concrete Quality in Laboratory Slump Test, Temperature and Compressive test. Checking Finishing work in a presence of the Engineer or Consultant, block, plaster, painting, and tiling Coordinating with Sub Contractors and Consultants. Comply with all project HSE Requirements i.e. PPE, Work Permit etc. Prepare punch lists, Monitor handover of the works. Preparing daily logs and reports. Maintain records of inspections made, tests performed, work executed, etc. Attending QA/QC meetings and seminars

QA/QC Inspector (Civil) at Consolidated Contractors International Company (CCIC)
  • United Arab Emirates - Abu Dhabi
  • January 2012 to February 2014

Responsible for all QA/QC Civil and related activities i.e. pre-pour inspections of formwork, Reinforcement and concrete placement Ensure that the Construction going on according to the QCP. Testing Civil material Such as Soil, Asphalt and raw material for concrete batching plant (Cement, Aggregates, Admixtures, etc.) curing agent, concrete protection coating, concrete repair, as per international quality standards like AASHTO, ASTM, BS EN and ISO 9000. Inspection of Taxiways, elevated structure/Bridge construction and car parking. Utilities works inspection and infrastructure design review Including potable water, Storm water drainage, sewer, fuel, and chilled water networks. Inspection of Lying of Asphalt and Concrete Pavements. Check and review the plans & specifications, ITP, UB Codes and Method Statement for the proper construction & quality implementation. Responsible for the Rejection & Acceptance of RFI. The Quality Construction and Modification on the Site According to Client Approved (ITP) & SCR. Implementation of Health and safety procedures at site to maintain the safe working environment

Quality Control Inspector – Infrastructure at Descon Engineering Limited (Construction, Manufacturing & EPC)
  • Pakistan
  • January 2011 to January 2012

Responsible For the implementation of quality control procedures and plans for providing the more efficient onsite construction work. Inspecting the Dam Structure, Powerhouses, Spillway and all Civil works Visiting Site on daily Basis. Witnessing and sentencing of all site inspections within their disciplines. Waterproofing checking underground level in wet areas. Following up the concerting work in a presence of an Engineer and Consultant, Slump test and Cube preparation for the compressive test. Checking reinforcement, formwork etc. Inspect always According to the correct inspection test plan I.T.P, Drawing, Standards and according to the requirements of client, making certain of quality control of the work in accordance to contract requirements. Assuring the acceptable quality of materials, processes, and workmanship in the project work.

Assistant Site Engineer-Civil at Habib Rafiq Construction Company (PVT) LTD
  • Pakistan - Islamabad
  • May 2010 to January 2011

Responsible as a technical adviser on a construction site. Checking plans, drawings and quantities for accuracy of calculations. Ensuring that all materials used and work performed are as per specifications. Overseeing the selection and requisition of materials and plant. Allocating the daily manpower. Agreeing a price for materials, and making cost-effective solutions and proposals for the intended project. Plans for providing the more efficient onsite construction work. Liaising with consultants, subcontractors, supervisors, planners, quantity surveyors and the general workforce involved in the project. Liaising with clients and their representatives (architects, engineers and surveyors), including attending regular meetings to keep them informed of progress Basis to monitor that work is going as per approved drawings and Client Requirements. Resolving any unexpected technical difficulties and other problems that may arise. And develops and maintains quality standards that apply to onsite construction work.

Education

Bachelor's degree, civil
  • at Ali Institute of Engineering (Affiliated with Punjab Board of Technical Education) PBTE Pakistan
  • July 2010

80% (Grade A +) Topper for 3 consecutive Years [scholarship holder]

Specialties & Skills

QA Automation
Quality Assurance
Civil Engineering
Having Quality Management Knowledge ISO 9001/2008, ISO 14001:2004

Languages

English
Expert

Training and Certifications

Basic Life Support & CPR and A.E.D. Course G-2012 Guidelines conducted (Training)
Training Institute:
American Safety Health Institute U.A.E. (CCC- QFD Training Center),
Date Attended:
June 2012
Duration:
8 hours
HSE Safety Management and Leadership Coarse (Training)
Training Institute:
QFD Training Center-U.A.E (Abu Dhabi)
Date Attended:
May 2013
Duration:
8 hours
Gulf Human Resources Development (GHRDC) Abu Dhabi, U.A.E (Certificate)
Date Attended:
April 2012
Valid Until:
June 2018

Hobbies

  • cricket