Senior Project Engineer
Crescent Engineers & Erectors
Total years of experience :12 years, 6 Months
• Overall supervision of Fabrication and Erection activities of steel structure and equipment of power plants, cement plants, conveyors and material handling equipment.
• Planning of day to day activities by ensuring the project completion as per client requirements
• Monitoring and guiding field engineers & foremen so as to ensure on-time work completion
• Inspection of welding and alignment of all equipment and structures
• Preparation of Safe Work Procedure(SWP) for various activities at site and ensure proper execution
• Ensure timely overhauling and maintenance of equipment and machinery.
• Performing Material Submittal to client specification and availing approval
• Coordinating the various activities of production, fabrication, lifting and installation of pods
• Preparation of Method Statement and Risk Assessment for production at factory and installation activities at site and ensure proper execution
• Respond to customer enquiries, attend meetings in a timeously manner
• Preparation of activity planning and progress reports
• Conducting inspection and test plans as per the standard procedure and specification
• Supervision of mine production crew with various drilling and blasting techniques to improve performance
• Provided all surveying and map generation of mining operations
• Supervision and monitoring of Erection, Commissioning, Operation and maintenance of Crushing equipment
• Evaluated long-range stockpile development and leaching options
• Provided economic analysis to support land acquisition efforts for stockpile expansions
• Completed mine and stockpile plans to optimise development and recovery
• Collaborated with management staff to overcome challenges related to permitting, ground control, environmental, safety, production and economics.
• Developed mine material production schedule.
• Ensured the smooth operation and maintenance of Crusher plant and optimised the stock of raw materials and aggregate.
• Estimated mine resources/reserves.
• Developed and analysed material haulage and mine equipment.
• Prepared financial report of mining projects.
• Formulated & executed daily activities as per client’s requirement and schedule
• Responsible for allocation of work, ensuring target achievement
• Conducted inspection and test plans as per the standard procedure and specification
• Reviewed civil foundations pre and post casting and ensured that they are within the limits with respect to drawing
• Preparation of Safe Work Procedure(SWP) for various activities at site and ensure proper execution
• Supervision of Fabrication activities of steel structures and ensure timely progress with quality assurance
• Inspected welding and alignment of all vertical & horizontal structures
• Completed documentation of IBR joints and WPS as per ASME standards
• Erection of high pressure static equipments like Boiler Drum, Membrane Panels, Piping etc. and Performing inspectional activities like dimensional check-up, fit up, cross verification of electrodes, welder identification, etc. as per Quality Control Plan
• Fabrication of equipment like ducts, hoppers, air pre-heaters etc. as per fabrication drawings and specifications
• Erection and alignment of non pressure parts like Cyclones, Chain feeders, Screw feeders, Bed Ash Coolers, Ducting etc.
• Regulated and assessed erection and all mechanical activities of ESPs
• Performed Air Leak Test and Gas Distribution Test of ESPs
• Conducted air leakage test for all the ducting
• Erection of Stacker & Reclaimer, Conveyor Galleries, Transfer towers, Tippler conveyor and Supporting structures
• Commissioning, Initiating start-ups and synchronising of Boilers, Auxiliaries and Belt Conveyor systems
• Monitoring day-to-day operations for smooth functioning
• Conducting Reliability Run Test, PG Test so as to ensure efficiency before handing over to the client
• Developed weekly & monthly progress reports of various erection activities pertaining to planning
• Synchronizing the project with proper communication with HO and Client
• Formulating & submitting erection invoices for billing
• Validation and clearance of claims submitted by contractors
• Maintaining & ensuring ISO standards with proper documentation
Highlights:
• Successfully conducted Hydrostatic Test of Boiler at a Pressure of 180 Kg/cm2 and Piping at 295 Kg/cm2
• Efficaciously carried out Air Load Test of ESPs
• Led the team and successfully completed the commissioning of Boiler
• Responsible for assisting in complex technical solutions that support business growth and customer satisfaction
• Excellent problem solving and mechanical aptitude and familiarity with welding practices
• Assisting the commissioning team during start-ups; synchronising, and commissioning of boilers and auxiliaries
• Monitoring day-to-day operations for smooth functioning
• Respond to customer enquiries in a timeously manner
• Prepare commercial estimates of Fabrication & Erection that are to done by the company and send the same to customer
• Responsible for all technical aspects of all welding, fabrication and erection activities
• Plus two (10+2) Board of Higher Secondary Education (2007) from Kerala
• SSLC from Board of public examinations (2005), Kerala