Vijay jadhav, Assistant manager

Vijay jadhav

Assistant manager

GALA PRICISION ENGINEEARING PVT LTD

Location
India - Mumbai
Education
Bachelor's degree, Mechanical Engineering
Experience
11 years, 4 Months

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Work Experience

Total years of experience :11 years, 4 Months

Assistant manager at GALA PRICISION ENGINEEARING PVT LTD
  • My current job since November 2013

Quality Assurance for Automotive industries
Main Role :- Customer Quality

Assistant manager at GALA PRICISION ENGINEEARING PVT LTD
  • India - Thana
  • My current job since November 2013

 Customer Quality Support / Representative
1. Ensure that the products meet quality requirements.
2. Coordinate with Quality Managers to discuss and resolve product quality issues raised by customers.
3. Update customers in a timely fashion regarding the status of quality issues or any requests.
4. Participate in product quality planning and control process based on customer’s specifications and requirements.
5. Inform quality management team regarding customer feedback and expectations on product’s quality.
6. Prepare and update all necessary quality reports as required by customers.
7. Train and guide quality management team in identifying and developing problem solving methodologies to resolve quality issues.
8. Assist in new product development activities to avoid quality issues.
9. Prepare and maintain product quality documentation based on TS specifications.

 Customer Complaint & Concerns resolution & Technical support
1. By keeping control throughout supply chain by means of patrol audit, non release of documents without CFT approval or Sr. Management wriiten approval.
2. Deviation record to published on monthly basis if given by QA or Operation Head and take TOPS 8D REPORT from concerns.
3. To make & communicate TOPS 8D report to Customer by taking help of QA Team .
4. To maintain and record ECN in case any process change/customer complaint or audit observations by system or customer with all process change documents.
5. To maintain customer complaint/concern register.

 Supplier Assessment Audit, QMS audit, Process Audit & PPAP audit .
1. Analyze and address quality issues with internal and external suppliers. Issue and follow-up CAPA when quality issue arises.
2. Establish and perform supplier audit plan to lead them in quality and ensure they can supply product within specifications.
3. Build plan to develop supplier, work with Engineering and Purchasing to develop new supplier.
4. Provide technical support and guidance to quality team to solve quality issues.
5. Work with quality inspector from incoming to outgoing to understand all project items, components, assembly technical details.

 Deputy management representative for IATF 16949
1. Prepare the Risk analysis & context of organisation for all process owner
2. Co-ordination with all functions for completion of IQAs as planned. To ensure that NCs are closed Ontime.
3. Leading to customer audit for process & system
4. To maintain KPI data of all functions. Monthly follow up with respective functions for KPI Data.
5. To ensure that related QMS documents are available for all the business processes.
6. Coordination for MRM. Record MOM. Communicate and Implement action points with respective functions.
7. Prepare/Update Control Plans/PFDs/PFMEAs.To ensure that the manufacturing is done as per the Control Plan .
 SAP Version 6 Final Release PL 3 - work on QM module
1. QA plan create, Modification,
2. BDC uploading
3. Rejection entry in SAP for incoming, in-process, Final
4. COPQ calculation on SAP
5. Dispatch Clearenance from QA

 IMDS project Assistant
1. Checking of material data sheets regarding legal and customer-specific requirements
2. Analysis of materials on the basis of bills of material
3. Entering data into the IMDS system
4. Communication with suppliers to obtain information and ensuring the meeting of project deadlines
5. Monitoring the project schedule, reporting and status tracking
1.
 Certified Internal Auditor for ISO 9001:2015 & IATF 16949:2016
 New Product Development (PPAP submission )
1. Single point co-ordinator for Project, like OEM, Power plant
2. Certified APQP & PPAP core tool
3. Preparation of APQP timing plan, Phase wise APQP, Gate review,
4. Preparation of PPAP & submission
 Improvement Projects - Lean Manufacturing

Collector
  • March 2009 to December 2009

“DESIGN AND FABRICATION OF THROW OFF MECHANISM FOR CIRCULAR BAND SAW CUTTING MACHINE”

Organisation : “ISMT PVT.LTD”
Description : The project that we have designed & fabricated facilitates the use of the ‘auto-do all cutting
Machine’ in order to cut metal tubes of different sizes and makes it easy to collect them in

Mechanical Engineer
  • to

with +8 years experience in manufacturing sector (Automotive, OEMs) with a proven track record of leading successful teams, improving quality, reducing cost, supplier development, QMS (ISO 9001:2015, IATF 16949:2009 ) implementation, Complaint /issue resolution, and delighting customers with professional services, and on time delivery.
•Achievements 1 - Reduce % of COPQ by 19 %
•Achievements 2 -Increased % of productivity at Final inspection of lot clearance per day
•Achievement 3 - Reduce customer complaint on dimensional issue, supply issue

Education

Bachelor's degree, Mechanical Engineering
  • at P. D. V. V. P. COEPune University
  • January 2009

Secured First class

High school or equivalent, Science
  • at K.T.H.M. College commercePune board
  • January 2005

Secured First Class

Specialties & Skills

Complaints Handling
Supplier Audits
Quality Tools
Customer Support
AUTOMATION
AUTOMOTIVE
BUSINESS PROCESS
DOCUMENTATION