Waqar Ahmed Khan

• Rich experience in new product development and reverse engineering projects.
• Involved in NPD for Ear Corn picker. Worked on the design of elevator residue blower, design of fan blades, design of power transmission components like sprocket, chain, belt and pulley.
• Worked in the various aspects of NPD for tractors, such as, design of canopy, urea and fuel tank, power take off shafts and gears, generating concepts for DEF lines and in packaging of the components within the defined design space.
• Involved in the creation of vehicle layout for the Ear corn picker machine
• Extensively worked on Operators Visibility Analysis, for earth mover machines, to determine and resolve the masking caused by different components, so as to meet the ISO criteria for Visibility
• Rich experience in the design of various components of attachment like Arm, boom, foot boss, top boss & idler boss for excavators
• Extensively worked on the design of sheet metal components for chassis and cabin of fire trucks.
• Involved in providing concepts for the seating system of small segment commercial vehicles
• Expertise in creation of 2D & 3D for sheet metal, casting and forging components.
• Involved in Machining process flow design & product packing design projects
• Excellent knowledge in creating manufacturing drawings and application of GD&T, per the clients requirements

CAD Packages: CATIA V5, Pro-e WF 4.0, Creo2,

Project 1: Project Name Operator's visibility analysis & design of different components of Hydraulic Excavator. Duration 2.5 Years
Team Size 3
Description
To determine the masking caused by different components and to fix the mirror locations on the earth mover in order to clear the ISO criteria for Visibility

Tools CATIA V5-R20

• Understanding of the Client's Project Requirement.
• Established a test method to determine the masking values that are caused by various parts of the machine on a visibility circle of the operator around the machine. Scope also includes determining mirror locations in order to rule out the masking and generation of CATIA drawings and Report as per ISO_5006_2006.
• Was Responsible for the generation of CATIA Drawings, elaborating mirroring locations.
• Documentation of Concepts and queries for communication with client.
• Generating parametric manufacturing drawings with utmost level of quality as per client's standards along with mirror installation.
• Design of Lower frame, Boom, Arm, foot boss, top boss and idler boss.
• Design of telescopic Arm
• Design of Long arm.
• Design of casting component. (Foot Boss, Top Boss. Idler Boss)


Project 2: Project Name fire truck chassis, cabin. (Sheet Metal work) Duration 2 months
Description Sheet metal parts.
• Design of Sheet Metal Parts for Chassis and Cabin.
• Preparation of Strip layout considering optimal utilization of Raw materials.
• GD&T (ASME Y 14.5- Standard) & have Knowledge on Tolerance Stack up Analysis.
• Generation of parametric 2D manufacturing drawings as per client's standards and procedures.

Tools CATIA V5 R20

Project 3: Project Name Design of Seating System (Ergonomics)
Description Seating System
Contribution
• Develop different concepts for designing of seating system, Keeping functional aspects of customer requirement.
• Worked on complete structure of Automotive Seating system
Tools CATIA V5-R20.


Project 4: Project Name Hydraulics' Routing
Description Converting 60ft hydraulic frame to 50ft Hydraulic frame for Planter
• Analyzing input from client and plan project execution.
• Converting 60ft hydraulic frame to 50ft.
• Deciding proper positioning of wing cylinder and down pressure cylinder.
• Hydraulic Hose routing on the frame using Pro piping.
• Parametric 2D manufacturing Drawing creation.
• Discussion with client on freezing different concepts.

Role Lead Engineer.
Tools Proe WF4

Project 5: Project Name New Product Development Of Ear Corn Picker Duration 12 Months
Team Size 20
Description Complete development of Grain saver and Elevator Blower.
Contribution
• New product development work for Ear Corn Picker.
• Creation of vehicle Layout.
• Concepts for machine functional units.
• Design of weld Assemblies.
• Design of Power transmission components like Sprocket, Chain, Belt and Pulley.
• Generate 2D installation drawings.
• 3D Modeling of components using cloud scanned data.
• Design Of Elevator Residue Blower.
• Design of blades and its structural mountings along with its housing.

Role Took ownership for Grain saver and Elevator Blower.
Tools Creo2


Project 6: Project Name New Product Development Of Tractor. Duration 2 Months
Team Size 10
Description Power Train, Adblue, Packaging
Contribution
• Design of Canopy for transporting and field condition
• Packaging of Tractors.
• Design Of Urea and Fuel Tank
• Develop concepts on Assy of CAB Platform with hood.
• Worked on complete concept of DEF line and its functioning. (Adblue)
• Design of Power take off shaft and gears.
• Gear size optimization.
• Lubrication Mechanism for Gears and Bearings.
• Concepts on Coolant Pipe fabrication.

Role Team Member
Tools Creo2

B.Tech Manufacturing Science & Engineering
Trainings
• Advanced GD&T training.
• Team Work & Leadership Skills.
• Organizational Discipline, Domestic Enquiry Statute & Judicial View.
• Business Communication.
• Training on welding.

Mail Id
Mob No +91-7818888177, 8460645074