Product :- Specialty Petro-chemical Intermediates (Polymer grade product manufactured with SABIC technology & patterned).
Job Role:
▪ To achieve budgeted Shift production target as per shift budget / target and Optimize production with minimum down time.
▪ Ensuring efficient Shift Management in terms of Productivity, Quality, Cost, Safety, Delivery and Morale.
▪ Responsible for Field Operation of assigned facilities / units by monitoring performance and condition of equipment and maintaining the processes within operable limits as defined in standard procedures and instructions to achieve safe and reliable plant operation.
▪ Monitored and log all operating parameters ensured that all irregularities are reported to plant manager for advice and /or resolution.
▪ Lead and manage the workforce working in a shift
▪ Responsible for Permit to Work requirements and expectations throughout Permit to Work issuance in the field and during PTW field audits.
▪ Monitored all personnel and activities on site using, but limited to, unit surveillance, regular safety walks, audits and Observation Cards to ensure site safety and operational effectiveness.
▪ Safe operation of the plant in shift with no safety incidents and deviations, Part of RCA team as per required.
▪ To ensure RM & PM stock and inform plant-in charge, reconcile RM & PM and inform store, on the requirement.
▪ Expertise in handled distillation column, valves, reactors, pumps, ejectors, filters.
▪ Competent of unit processes like separation, crystallization, evaporation, filtration, distillation and had handled unit operations like Esterification process, Amine regeneration, Sour water stripping and decontamination of hydrocarbon.
▪ Proficient in handling DCS (Yokogawa Centum-3000, Allen-Bradley PLC and Honeywell DCS) and had independently handled DCS operations for at least 4 years.
▪ Handover the charge of shift to the next shift In-charge, communicate plant status to plant In-charge at every shift end & production data communication to plant In-charge.
▪ Deal with unit operation & equipment like PTS (powder transfer system), Melters, Hot oil system, Oil furnace, static mixer, CSTR, PFR, Extraction column, flash vessels, ATFE, Splitter Distillation column, Stripper column, decanter, Pastillator, bagging system etc…
▪ Deal with chemical like Phthalic Anhydride, Methanol, Sulphuric Acid, KMnO4, Caustic Soda, BRM, Triethylamine (TEA), Toluene, Polymer grade specialty intermediates etc...
Few highlight activities during plant commissioning:
▪ Detailed P&ID Reviewed & 3D model reviewed.
▪ Detail Reviewed of PFD, Heat & Material balance, Line sizing, PSV sizing, Control valve sizing, pump sizing etc.
▪ Manages and guides team in technical studies, plant support, MOC & CAPEX projects, RCA & Process safety activities.
▪ Commissioning input to the Design Process with P&ID and familiar with routine safety studies like HAZOP, HAZID and PHR.
▪ Analyze & review for enhancing process efficiency and will be responsible for improving utilities specific consumption.
▪ Co-operate with PSM and operation/ maintenance team to develop commissioning plan.
▪ Lead punch point coordinator for plant commissioning from operation dept.
▪ Prepared Detailed Commissioning plan with details of Commissioning Spare Parts & Consumables, Equipment Data Logging, Piping & equipment flushing plan, Machinery Run test, Tightness test, Electrical testing /functional tests /energizing, Instrument’s calibration and functional test, loading of chemicals, loading of catalyst, Heaters drying, all utilities charged to plant etc.
▪ Key member of implementation 5S in plant & PSSR activity for star-up of Plant operation.
▪ Fire & gas safety detector checking and detail reviewed of fire pump & piping networks.
- Company industry:
- Oil & Gas
- Job role:
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Chemical Engineering