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Zeeshan Ashraf, Production Engineer

Zeeshan Ashraf

Production Engineer·AlZamil Heavy Industries ZHI Ltd

Saudi Arabia

Bachelor's degree, Bachelor of Engineering

Work experience

Total years of experience: 15 years, 3 months

Production Engineer

December 2022 - Present

AlZamil Heavy Industries ZHI Ltd

Rabigh, Saudi Arabia

December 2022 - Present

Working as “Production Engineer”, December 2022 to till date
Responsibilities/Accomplishments:
 Methodically devised and directed daily Fabrication shop operations; scheduled production plan & supervised erection sites to ensure smooth workflow. Responsibly handled Production, Engineering and Erection site issues assuring maximum production output, product quality while keeping deadlines.
 Established & maintained work standards enlisting all Operational processes & allocation of resources; provided cross-functional guidance & expertise to achieve optimum production results adhering to standard health & safety procedures, manufacturing processes & company’s rules and policies.

Major Achievements:
 Successfully delivered the Fabrication & Assembly of 132 No Gas Modular Skids (EIS, CIS, OPTF, ANR & PFS) for ARAMCO
 Fabrication of Condensate Stripper Reboilers for JGC Gulf Engineering Co. Abqaiq-Plants ARAMCO
 Fabrication of De Superheater/ Contact Condenser for Gas Treatment Sulfur Recovery Unit of ARAMCO- Marjan Tanajib
 Fabrication of Refrigerant Head Drums for JFPG Gas Processing Train-1/2, Jafurah-Saudia Arabia, ARAMCO
 Fabrication of Propane Compressor 2nd Stage KOD for JFPG Gas Processing Train-1/2, Jafurah-Saudia Arabia
 Fabrication of Propane Extractor Column for Marjan Increment Program-Tanajib Gas Plant Project, PK-09 & 11, ARAMCO
 Fabrication of Amine Regenerator Column for JFPG Gas Processing Train-1/2, Jafurah-Saudia Arabia
 Fabrication of T&I HP/LP Flare Header Drain Drum for MIP PKG12-Utility, Pipe & Rack, Tanajib, ARAMCO
 Fabrication of Wet Gas Chiller Dew Point Control Unit for JGC Gulf Engineering Co. Abqaiq-Plants
 Fabrication of Dry Gas Chiller Dew Point Control Unit for JGC Gulf Engineering Co. Abqaiq-Plants
 Fabrication of De Euthanizer Reboiler Dew Point Control Unit for JGC Gulf Engineering Co. Abqaiq-Plants, ARAMCO
 Fabrication of Sulfur Cooler for JFGP2-Utilities Sulphur and interconnecting System, Jafurah
 Fabrication of Acid Gas Preheater for JFGP2-Utilities Sulphur and interconnecting System, Jafurah, ARAMCO
 Fabrication of Wet/Dry Crude Heat Exchanger for Zuluf Onshore Oil Facilities, Zafaniya Saudia Arabia
 Fabrication of Hot/Cold Gas Heat Exchanger Dew Point Control Unit for JGC Gulf Engineering Co. Abqaiq-Plants
 Fabrication of HC Blowdown Reboiler Dew Point Control Unit for JGC Gulf Engineering Co. Abqaiq-Plants

Company industry:
Oil & Gas
Job role:
Oil and Gas

Production Expiditor

December 2018 - December 2022

KBS Steel Industries

Faisalabad, Pakistan

December 2018 - December 2022

Worked as “Production Expeditor”, September 2018 to October 2022
Responsibilities/Accomplishments:
 Refurbishment and Fabrication of customized machinery components, steel structures, Bucket Elevator, Belt Conveyor, Storage Tanks, Spiral Conveyors and their site erection/installation.
 Overseas day to day operational activities of business entity and managing construction project sites for Repair, Refurbishment, fabrication, erection, installation of equipment and other site services.
 Handling customer enquiries for maintenance activities and offering engineering solutions for services and equipment.
 Planning, scheduling and managing workforce duties, overtime, leaves and keeping record of wages.
 Diligently developed, maintained & improved relationship with clients, professionally handled their queries and offered quotes to cultivate high level of service & loyalty while ensuring profitability of company; proactively liaised with staff and labor, scheduled duties & overtime.

Company industry:
Mechanical Engineering
Job role:
Mechanical Engineering

Workshop Engineer

June 2016 - September 2018

Omega Metal Services Co

Dammam, Saudi Arabia

June 2016 - September 2018

Worked as “Workshop Engineer”, June 2016 - September 2018
Responsibilities/Accomplishments:
 Continuously monitored and administered all workshop operations to get optimal production output, improved product quality and on time delivery of projects.
 Organized & established procedures covering all operational processes & allocation of available resources; with cross-functional guidance & expertise along with highest level of ownership of assigned duties to achieve optimum production results adhering to standard health & safety procedures, manufacturing processes & company’s rules and policies.

Company industry:
Manufacturing
Job role:
Manufacturing

Assistant Manager

February 2011 - June 2016

HEAVY MECHANICAL COMPLEX TAXILA PAKISTAN

Rawalpindi, Pakistan

February 2011 - June 2016

• To study customer’s enquiry, Drawings & specifications for conceptual Solution and obtain technical clarifications from customer in the light of drawing requirements along with customer’s required terms and conditions and accept them in line with the company policy and management guidance.
• Visiting the client Site for Assessment of scope of work for rehabilitation / maintenance of damaged engineering components and preparation of estimates as per scope agreed with client.
• Complete study of enquiries, RFQs, engineering drawings and coordination with engineering and shop personnel to resolve problems related to cost equipment selection, material characteristics, dimensional tolerances and manufacturing procedures in the light of available machining, forging and fabrication facilities at HMC.
• Preparation of detailed manufacturing operations list and selection of feasible Machining & Fabrication working centers accordingly keeping in view the overall dimensions of particular product.
• Calculation of gross requirement of raw materials (BOQ) & consumables with specifications and confirmation of its availability from MMG and Purchase department.
• Preparation and calculation of quantitative details i.e. machine hrs and man hrs keeping in view current working efficiencies in consultation of concerned shop personal.
• Adding Quality Testing requirements (PT, UT, MT, RT, Painting & Hydro Test etc.) against quality procedure mentioned in drawings.
• Preparation of vendor / standard items list and coordinate with the procurement department to obtain prices and deliveries for major equipment and bulk materials in order to facilitate project cost estimation.
• Preparation of supporting Documents and covering letter which clears the scope of Work in manufacturing of particular product or assembly with special advises regarding materials, quality
requirements, delivery dates or amendments in drawings etc.
• To get the Quantitative Details reviewed and approved by the authority and to ensure that the project cost estimating activities and deliverables are undertaken in accordance with agreed scope of work after confirmation of sale order.
• Progress monitoring of confirmed sale orders and to resolve any technical problems during manufacturing phase at Machine, Assembly & Fabrication Shops.
• Preparation of Sheet Metal cutting plans for Fabrication Shop with efficient use of given raw material and minimum material wastage.
• Reverse engineering & development of drawings for rehabilitation of damaged components of different equipments for internal Maintenance department as well as external customers.
• Design & Development of special customized production tooling requirement (such as Jigs & Fixtures, Forming/Bending Dies or other tools etc.) required to manufacture a particular part or product in consultation with Tool Design Department.
• Responsible for the creation and record keeping of all documentation related to above mentioned activities and work in progress.

Company industry:
Manufacturing
Job role:
Engineering

Education

University of Engineering and Technology Lahore Pakistan

September 2009

September 2009

Bachelor's degree, Bachelor of Engineering

Pakistan

GPA (percentage): 76.6%

GPA (percentage): 76.6%

Bachelor of Industrial and Manufacturing Engineering

University of Engineering & Technology Lahore

August 2009

August 2009

Bachelor's degree, Industrial & Manufacturing Engineering

Pakistan

GPA (percentage): 76%

GPA (percentage): 76%

Skills

Skid
Expert
Skid
Expert
Heat Exchangers
Expert
Heat Exchangers
Expert
Pressure Vessels
Expert
Pressure Vessels
Expert
Fabrication
Expert
Fabrication
Expert
Production
Expert
Production
Expert
CUSTOMER RELATIONS
Expert
CUSTOMER RELATIONS
Expert
MATERIALS MANAGEMENT
Expert
MATERIALS MANAGEMENT
Expert
QUALITY
Expert
QUALITY
Expert
ORGANIZATIONAL SKILLS
Expert
ORGANIZATIONAL SKILLS
Expert
PROCUREMENT
Expert
PROCUREMENT
Expert
Management
Expert
Management
Expert
Production management
Expert
Production management
Expert
Project Management
Expert
Project Management
Expert
Production Planning and control
Expert
Production Planning and control
Expert
Shutdown Maintenance
Expert
Shutdown Maintenance
Expert
AutoCad
Expert
AutoCad
Expert
Microsoft Office, Excel, Power Point, Outlook
Expert
Microsoft Office, Excel, Power Point, Outlook
Expert
EasyPro
Expert
EasyPro
Expert
Communication
Expert
Communication
Expert
Estimation
Expert
Estimation
Expert
Cost Control
Expert
Cost Control
Expert
MS Project
Expert
MS Project
Expert
Manufacturing
Expert
Manufacturing
Expert
Production
Expert
Production
Expert
Engineering
Expert
Engineering
Expert
Microsoft Office
Expert
Microsoft Office
Expert
Planning
Expert
Planning
Expert
Skid
Expert
Skid
Expert
Heat Exchangers
Expert
Heat Exchangers
Expert
Pressure Vessels
Expert
Pressure Vessels
Expert
Fabrication
Expert
Fabrication
Expert

Languages

English

Expert

Urdu

Expert

Arabic

Intermediate

Memberships

PAKISTAN ENGINEERING COUNCIL

REGISTERED ENGINEER

January 2010

Training and Certifications

Certifications
Registered engineer with PEC Indus/01015
Oct 2009

Hobbies and interests

Watching technical documentaries and participation in technical seminars

Permanent member of CPD Programme at Heavy mechanical complex taxila Pakistan (Continuous Professional Development)