Shift Engineer Operation
Ontex Global, Pakistan
Total years of experience :12 years, 1 Months
Ontex is a leading global producer of disposable personal hygiene solutions for babies, women and adults. Its high-performance, best-value products are distributed in more than 100 countries through leading retailer brands, as well as under our own brands, 15 manufacturing sites are strategically placed across Europe, North Africa and Asia Pacific
Responsibilities:
•Leading an extensive team of Operations Department to ensure delivery of the required volumes at the highest quality and safety standards.
• Devise and develop capability development plan for team members.
• Ensure machines breakdowns are minimized and machine OEE achieved as per target.
• Ensure smooth operation of production machinery and devise plans for improving efficiency and productivity
• Ensure planned and unplanned maintenance of all equipment.
• Provide technical recommendations for implementation of continuous improvement projects in plant.
•Overseeing the production process, drawing up a production schedule
•Ensuring that the production is cost effective produced on time and are of good quality.
•Review operations and confer with technical or administrative staff to resolve production or processing problems.
•Preparation of daily summary report of total output of product that facilitate top
Management in taking short and long term decisions.
•Review operations and confer with technical or administrative staff to resolve production or processing problems.
•Improves operational quality results by studying, evaluating, and recommending process re-design; implementing changes; contributing information and opinion to unit design and modification teams.
•Directed the operations activities within a production area to achieve the production goals: cost, quality, time and safety
•Use TPM as a basic methodology for running operations
•Supervises the receipt of raw material from the stores and informs Manager in case the material does not conform to lay down quality standards or any other abnormality
•Time to time check inventory of all spares for ensuring minimum down times
•Ensures efficient operation of all the machines equipment and restrict the usage of the raw materials, packaging material, services usage, and productivity standards within specified targets
•Ensures that all available skills are efficiently utilized and appropriate duties are assigned to avoid manpower wastage in case of plant breakdown
•Co-ordinates with the Mechanical/Electrical Supervisors for plant maintenance/supply of services and ensures that the production loss in case of plant breakdown is minimum
•Maintains safe and healthy work environment by following and enforcing standards and procedures; complying with legal regulations.
•Seeks guidance of Manager in case of emergency, abnormality in process/quality or any administrative or other problems in shifts
•Records plant and process operating conditions, material usage and production during the shift
•Co-ordinates effectively with other sections within the department, QC LAB, Engineering and Utility to ensure smooth operation
•Lead schedule Training's for the employees to enhance their skills
Responsibilities
•Overseeing the production process, drawing up a production schedule.
•Ensuring that the production is cost effective produced on time and are of good quality.
•Review operations and confer with technical or administrative staff to resolve production or processing problems.
•Develop and implement production tracking and quality control systems, analyzing production, quality control, maintenance, and other operational reports, to detect production problems
•Bring improvement in production machines and conveying methods to get improved productivity
•Use TPM as a basic methodology for running operations
•Supervises the receipt of raw material from the stores and informs Manager in case the material does not conform to lay down quality standards or any other abnormality
•To supervise the processing of biscuits/SKU in the shifts and to ensure that the production of biscuits is in requisite quantity and of standard quality at optimum cost
•Time to time check inventory of all spares for ensuring minimum down times
•Ensures efficient operation of all the machines equipment and restrict the usage of the raw materials, packaging material, services usage, and productivity standards within specified targets
•Ensures that all available skills are efficiently utilized and appropriate duties are assigned to avoid manpower wastage in case of plant breakdown
•Co-ordinates with the engineers for plant maintenance/supply of services and ensures that the production loss in case of plant breakdown is minimum
•Generating plans and layouts for Automation
•Seeks guidance of Manager in case of emergency, abnormality in process/quality or any administrative or other problems in shifts
•Records plant and process operating conditions, material usage and production during the shift
•Co-ordinates effectively with other sections within the department, QC LAB, Engineering and Utility to ensure smooth operation
•Ensures good housekeeping and hygienic conditions at the plant
Working as an Assistant Manager Packaging Facility at MATCO Rice Processing Private Limited (FMCG)
Responsibilities:
• Administrative incharge/ Owner of Production, Maintenance, Quality, Stores and administrative function of packing facility.
• Planning and Production of all monthly orders and meet the targets without any late shipments.
• Responsible for running and maintaining all packing lines as per desirable output and quality
• Maintenance of machines and plant.
• Coordinate with all suppliers & service provide for
• Coordinate with Manager Production/Planning for timely availability of Final rice and follow-up for it fumigation in coordination with store staff
• Coordinate with Manager Store to maintain appropriate levels of packing facility
• After packing of rice, confirm status of shipment for its timely loading.
• Ensure proper cleaning and housekeeping in coordination of Administration dept.of MATCO-2.
• Responsible to maintain desirable manpower required. Coordinate with HR/Admin department for staff needs, arrangement of proper trainings, welfare & discipline of staff.
• Time to time check inventory of all spares for ensuring minimum downtimes.
• Coordinate with Store Manager for keeping and updating proper stock levels as per requirement.
• Monitor execution of new Projects in the facility.
• Bring improvement in production machines and conveying methods to get improved productivity.
• Responsible to maintain safe and healthy work environment in the entire facility
• To establish and maintain TPM culture.
• Responsible to develop good team of shift supervisor and allied staff.
• Responsible for timely disposal of rejections and scrap/wastage from the facility
• Supervision and installation of new line of Rice processing at A-21
• Overall HSE (Health Safety and Environment)
During studies i did internships in two different sectors. Jun-Jul 2010 JAMSHORO POWER COMPANY LIMITED: Internship at Thermal Power Station. Jun-Jul 2011 ALLIED SHIPPERS: Internship in the Field of Shipping/Port & Cargo Controlling Sector Final year Project 2011 Final Year Project: Designed and fabricated complete automated packaging system for soft oil and hard oil pouches for Dalda Foods Private Limited