Reliability Performance Engineer
Saudi Kayan Petrochemical Company (SABIC)
Total des années d'expérience :16 years, 5 Mois
• Create procedures and charters to enable reliability improvements
• Facilitate root cause analysis (RCA) related to the plant specific machinery.
• Identify performance killers and equipment breakdowns
• Update asset criticality based on equipment failures
• Ensure the implementation of reliability centered maintenance for critical equipment
• Calculate Reliability KPIs and highlight major areas of focus
• Conduct reliability workshops in several plants to convey reliability progress and concerns
• Ensure implementation of SABIC Manufacturing Standards (SMS)
• Analyze data related to reliability through Meridium and Excel
• Organize reliability campaign and provide reliability awareness sessions to employees
Responsibilities:
• Facilitating communication among operations, design and maintenance to eliminate poor practices
• Maintenance through Computerized Maintenance Management System (CMMS)
• Defining reliability based queries and reports to support a continuous improvement process
• Establishing & documenting best practices
• Ensuring Instrumentation, measurement, test equipment (IMTE) certifications compliance
• Ensuring application of:
o Failure Analysis Tools - Systematic Cause Analysis Technique (SCAT) and Root Cause Analysis (RCA)
o Lead Failure Analysis of Logging While Drilling (LWD) Tools and Surface Acquisition Systems (SAS)
• Performing and documenting quarterly and annual audits using Compliance Audit Tool (CAT)
• Steering risk prevention and mitigation initiatives using Hazard Analysis and Risk Control (HARC) Tool
• Carrying out Job Safety Analysis (JSA), Hazard & Operability (HAZOP) Studies and HSE Audits
• Ensuring compliance to:
o HSE standards for lock out tag out, work at heights & confined space entry
o Lithium battery standard
• Development and training of personnel
• Presenting technical alerts and design modifications to the field
• Serving as Loss Prevention Team (LPT) Member
• Reducing non-value added processes and ensured waste elimination through DMAIC approach utilizing tools - SIPOC, LEAN Metrics, Kaizen, Pareto Analysis, Poka Yoke and ROI
Responsibilities:
• Calibration of process instrumentation and metering systems for oil & gas facilities.
• Documentation of maintenance history of all equipment
• Compliance to the company Heath, Safety and Environment policy
Courses studied: RELIABILITY ENGINEERING RELIABILITY ANALYSIS ADV RELIABILITY MODELING RELIABILITY ENGR MANAGMT PROGNOSTICS & HLTH MGMNT PROB RISK ASSESSMENT HUMAN RELIABLTY ANAL RISK MANAGEMENT IN ENGR COLLECT&ANALYS REL DATA LIFE CYCLE COST ANALYSIS
The curriculum for this engineering included courses in Mathematics, Computer techniques and humanities which are followed by the courses in Fundamentals of Mechatronics, Machine Design and CAD, Hydraulics and Pneumatics, Instrumentation & Measurements, Microcontrollers and Microprocessors, Mechatronics System Design, Advanced Control Systems, Automation and Robotics, Artificial Intelligence, Machine Vision, Digital Signal Processing, Computer Integrated Manufacturing, and Production Management.
