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BABER JAMIL, Reliability Performance Engineer

BABER JAMIL

Reliability Performance Engineer

Saudi Kayan Petrochemical Company (SABIC)

Location
Saudi Arabia
Education
Master's degree, Reliability Engineering
Experience
16 years, 4 Months

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Work Experience

Total years of experience :16 years, 4 Months

Reliability Performance Engineer at Saudi Kayan Petrochemical Company (SABIC)
  • Saudi Arabia - Jubail
  • My current job since March 2015

• Create procedures and charters to enable reliability improvements
• Facilitate root cause analysis (RCA) related to the plant specific machinery.
• Identify performance killers and equipment breakdowns
• Update asset criticality based on equipment failures
• Ensure the implementation of reliability centered maintenance for critical equipment
• Calculate Reliability KPIs and highlight major areas of focus
• Conduct reliability workshops in several plants to convey reliability progress and concerns
• Ensure implementation of SABIC Manufacturing Standards (SMS)
• Analyze data related to reliability through Meridium and Excel
• Organize reliability campaign and provide reliability awareness sessions to employees

Electronics Maintenance Technician at Schlumberger Overseas S.A.
  • Qatar - Doha
  • July 2008 to February 2015

Responsibilities:
• Facilitating communication among operations, design and maintenance to eliminate poor practices
• Maintenance through Computerized Maintenance Management System (CMMS)
• Defining reliability based queries and reports to support a continuous improvement process
• Establishing & documenting best practices
• Ensuring Instrumentation, measurement, test equipment (IMTE) certifications compliance
• Ensuring application of:
o Failure Analysis Tools - Systematic Cause Analysis Technique (SCAT) and Root Cause Analysis (RCA)
o Lead Failure Analysis of Logging While Drilling (LWD) Tools and Surface Acquisition Systems (SAS)
• Performing and documenting quarterly and annual audits using Compliance Audit Tool (CAT)
• Steering risk prevention and mitigation initiatives using Hazard Analysis and Risk Control (HARC) Tool
• Carrying out Job Safety Analysis (JSA), Hazard & Operability (HAZOP) Studies and HSE Audits
• Ensuring compliance to:
o HSE standards for lock out tag out, work at heights & confined space entry
o Lithium battery standard
• Development and training of personnel
• Presenting technical alerts and design modifications to the field
• Serving as Loss Prevention Team (LPT) Member
• Reducing non-value added processes and ensured waste elimination through DMAIC approach utilizing tools - SIPOC, LEAN Metrics, Kaizen, Pareto Analysis, Poka Yoke and ROI

Trainee Calibration Engineer at Qatar Calibration Services, W.L.L.
  • Qatar - Doha
  • November 2007 to May 2008

Responsibilities:
• Calibration of process instrumentation and metering systems for oil & gas facilities.
• Documentation of maintenance history of all equipment
• Compliance to the company Heath, Safety and Environment policy

Education

Master's degree, Reliability Engineering
  • at University of Maryland
  • December 2013

Courses studied: RELIABILITY ENGINEERING RELIABILITY ANALYSIS ADV RELIABILITY MODELING RELIABILITY ENGR MANAGMT PROGNOSTICS & HLTH MGMNT PROB RISK ASSESSMENT HUMAN RELIABLTY ANAL RISK MANAGEMENT IN ENGR COLLECT&ANALYS REL DATA LIFE CYCLE COST ANALYSIS

Bachelor's degree, MECHATRONICS AND CONTROL ENGINEERING
  • at UNIVERSITY OF ENGINEERING AND TECHNOLOGY
  • October 2007

The curriculum for this engineering included courses in Mathematics, Computer techniques and humanities which are followed by the courses in Fundamentals of Mechatronics, Machine Design and CAD, Hydraulics and Pneumatics, Instrumentation & Measurements, Microcontrollers and Microprocessors, Mechatronics System Design, Advanced Control Systems, Automation and Robotics, Artificial Intelligence, Machine Vision, Digital Signal Processing, Computer Integrated Manufacturing, and Production Management.

High school or equivalent, Pre-Engineering
  • at Pakistan Education Centre
  • May 2003

Specialties & Skills

Reliability Engineering
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Maintenance
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Lean Sigma
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Performance Analysis
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QHSE
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management skills
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lean and 5 S
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Team work
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communication skills
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Computer skills(microsoft office and reliability softwares)
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Ability to work under pressure
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Reliability Engineering skills
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Languages

English
Expert
Urdu
Expert
Arabic
Beginner

Memberships

Pakistan Engineering Council
  • Registered Member
  • November 2007
American Society for Quality
  • Registered Member
  • December 2010

Training and Certifications

CERTIFIED MAINTENANCE AND RELIABILITY PROFESSIONAL (Certificate)
Date Attended:
December 2010
Valid Until:
December 2016
CERTIFIED RELIABILITY ENGINEER (Certificate)
Date Attended:
December 2013
Valid Until:
December 2016
CERTIFIED SIX SIGMA GREEN BELT (Certificate)
Date Attended:
December 2010
Reliability Concept (Training)
Training Institute:
MERIDIUM
Date Attended:
August 2015
Duration:
35 hours
PROACT RCA Methods (Training)
Training Institute:
RELIABILITY CENTER
Date Attended:
June 2015
Duration:
24 hours
RCM Basic (Training)
Training Institute:
MERIDIUM
Date Attended:
April 2015
Duration:
24 hours
Reliability Analysis Advanced (Training)
Training Institute:
MERIDIUM
Date Attended:
February 2016
Duration:
35 hours

Hobbies

  • Data Analysis
    Received appreciation from president of company for creating a tool in Excel to view production losses graphically. It was further enhanced by showing the root cause analysis details against those losses.
  • Arabic language
    Trying to master Arabic language. Already finished some informal training. looking forward to practice more on it.
  • Swimming
    learnt swimming at a later age after getting my bachelors degree but now can swim very well
  • Communication skills
    Always ready to take challenge of presenting or speaking publically or at workplace . Got IELTS score of 8. Used to be a member of Toastmasters club of the company.