Design Engineer (Acting Project Leader)
Premier Composite Technologies LLC.
Total years of experience :17 years, 2 Months
Achievements:
* Optimized the Standard Procedures for 3D CAD, 2D Drawings issuance for Production and Assembly
* Implemented synchronous design approach for Engineering Design, Production Planning and Quality
* Managed a team of 8 Design Engineers to carry out large EPC Projects, Sky Fly in UAE and Haramain Expansion in Saudi Arabia
* Implemented 100% Virtual Prototyping of Large Assemblies in 3D CAD before starting Production
* Ensured fit-form-function validity of design, Eliminating the re-work/rejection by 80%
* Implemented standardized procedure for Site Installation / Erection Method Statements through Design and Analysis using CAD/CAE
Job Responsibilities:
* Design and Analysis of Mechanical and Architectural Structures in CATIA
* Assembly Design and Management of Harmain Project in Saudi Arabia
* Development of Parametric 3D Designs in lines with Architectural and Aesthetic Requirements set by the Master Designer
* 2D Drawings for Manufacturing Operations, Sheet Metal Works (Machining and Fabrication)
* Collaboration and Coordination between Planning, QC, Production and Design Department to ensure Time-Effective completion of projects
* Pre-Delivery Inspection Drawings for QA/QC
Achievements:
* Improved/Optimized the Inventory taking process, reducing the process time by 400%
* Planned and Optimized the Daily, Weekly and Monthly Production Planning Process. Reduced the time consumed from 05 days to 01 day (500% improvement)
*Re-evaluated the Production Capacity of the plant, Optimized the job allocation per production, removed the bottlenecks in production and throughput.
Job Responsibilities
* Planning and Supervision of Production Operations based on Raw Material availability,
* Scheduling of Manufacturing Operations in lines with monthly dispatch and delivery deadlines
* Controlling the Packing and Store Operations to make Packing Plans for finished goods
* Prepare and implement weekly dispatch plans in coordination with other departments
* Monitor and analyse the production input/output ratios to reduce the wastage and minimize the inventory
* Project Planning, Feasibility Studies, Need Assessment Surveys, Industry Mobilisation for Farm Mechanisation Project (worth 800 Million PKR)
* Project Planning, Feasibility Studies, Need Assessment Surveys, Industry Mobilisation for the Federal Institute of Materials and Homologation (worth 1000 Million PKR)
* Project Planning, Feasibility Studies, Need Assessment Surveys, Industry Mobilisation for Electronics Complex Project (worth 3000 Million PKR)
* Project Planning, Feasibility Studies, Need Assessment Surveys, Industry Mobilisation for three Engineering Support Centers for Engineering Vendors (worth 600 Million PKR each)
* Project Planning, Tendering, Bidding, Supplier Evaluation for Long Term Technical and Vocational Training Programs in laision with BISP, NAVTTC, TEVTA GIZ worth 3000 Million Euros)
* Tendering, Bidding Documents, TORs, Evaluation of Bids, Recommendations for Contractor Selection based on Cost and Quality Method, Pre-Qualification of Consultants in lines with PEC and PPRA guidelines - required for Technical and Construction work for establishment of Engineering Development Centres (Training Factories) across Pakistan
Achievements:
* Developed and Implemented the Process of Reverse Engineering using 3D Laser Scanning, CMM and Points-Cloud Data Processing
* Developed and Implemented the Process of Rapid Prototyping: 3D Printing & SLS
* Trained a team of 08 Design Engineers for Reverse Engineering and Rapid Prototyping
* Organised the Training Programs in CAD/CAM Software: CATIA, MasterCam, DelCam, Pro-Engineer, SolidEdge, Geomagic, Rapidform
* Organised the Training Programs for 5-Axis CNC Machining Centers
Projects:
* Design Diagnosis of of Door Trim Die for Suzuki Mehran Car, including Reverse Engineering, Inspection of Points-Cloud Data and Highlighting Repair Regions
* Design & Development of 40x Beach Rackets, Production Tooling: Mold for Carbon Fiber Lamination
Design & Development of Progressive Die for Gold Chain Manufacturing
* Design & Development, Reverse Engineering, Rapid Prototyping of Injection Molds for more than 100 Products including Wind Tunnel Fan Blades, Motorcycle Chassis, Baby Chairs, Baby Stool, Ice Cream Tubs, Tractor Engine Casing, Oil Sump Casing, Motorcycle Fuel Tank, Side Covers etc.
Internship in Heavy Electrical Complex, Taxila, in Power Transformers Manufacturing Unit
Internship in PEL Transformers and Switchgear Section, Dies and Molds Section
B.Sc Mechanical Engineering with Majors in Mechanical Design, Operations and Advanced Manufacturing Systems
F.Sc Pre-Engineering with Physics, Chemistry, Mathematics as Majors
Matriculation with Majors in Science Group
