Esam Mohamed Mohamed Helal, Quality Manager(MQM , CMQ/OE (ASQ) ,  ISO 22000 (FSMS) Lead Auditor)

Esam Mohamed Mohamed Helal

Quality Manager(MQM , CMQ/OE (ASQ) , ISO 22000 (FSMS) Lead Auditor)

Global for Industrialization and Development (Bottled Water Company).

Location
Egypt - Tanta
Education
Master's degree, Quality Management
Experience
22 years, 8 Months

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Work Experience

Total years of experience :22 years, 8 Months

Quality Manager(MQM , CMQ/OE (ASQ) , ISO 22000 (FSMS) Lead Auditor) at Global for Industrialization and Development (Bottled Water Company).
  • Egypt - Cairo
  • My current job since October 2017

• Provide support and coaching for the teams for day to day activities.
• Provide daily morning brief session regarding GMP's and personnel hygiene to the entire quality personnel and ensure compliance.
• devising and establishing a company's quality procedures, standards and specifications;
• reviewing customer requirements and making sure they are met.
• working with purchasing staff to establish quality requirements from external suppliers.
• setting standards for quality as well as health and safety.
• making sure that manufacturing or production processes meet international and national standards.
• looking at ways to reduce waste and increase efficiency.
• defining quality procedures in conjunction with operating staff.
• setting up and maintaining controls and documentation procedures.
• monitoring performance by gathering relevant data and producing statistical reports.
• making suggestions for changes and improvements and how to implement them.
• using relevant quality tools and making sure managers and other staff understand how to improve the business.
• Making sure the company is working as effectively as possible to keep up with competitors.
• Follow up on quality member’s attendance, vacation, coverage and scheduling.
• Oversee the testing of products and ingredients to ensure they meet specifications.
• Ensure producing safe products and applying key food safety attributes in his area of concern.
• Ensure that necessary adjustments are made to product batches.
• Develop the team technical and leadership skills and evaluates performance and efficiency of subordinates and encourage their further achievements.

Quality Manager at Egyptian Saudi Company for Bottling water and Food Industry
  • Egypt - Cairo
  • August 2015 to October 2017
Quality Manager at United Mineral Water
  • Qatar - Doha
  • January 2015 to July 2015

• Provide support and coaching for the teams for day to day activities.
• Provide daily morning brief session regarding GMP's and personnel hygiene to the entire quality personnel and ensure compliance.
• devising and establishing a company's quality procedures, standards and specifications;
• reviewing customer requirements and making sure they are met;
• working with purchasing staff to establish quality requirements from external suppliers;
• setting standards for quality as well as health and safety;
• making sure that manufacturing or production processes meet international and national standards;
• looking at ways to reduce waste and increase efficiency;
• defining quality procedures in conjunction with operating staff;
• setting up and maintaining controls and documentation procedures;
• monitoring performance by gathering relevant data and producing statistical reports;
• making suggestions for changes and improvements and how to implement them;
• using relevant quality tools and making sure managers and other staff understand how to improve the business;
• Making sure the company is working as effectively as possible to keep up with competitors.
• Follow up on quality member’s attendance, vacation, coverage and scheduling.
• Oversee the testing of products and ingredients to ensure they meet specifications.
• Ensure producing safe products and applying key food safety attributes in his area of concern.
• Ensure that necessary adjustments are made to product batches and
• Develop the team technical and leadership skills and evaluates performance and efficiency of subordinates and encourage their further development.
• Ensure proper sanitation and cleaning of production equipment.
• Inventory control on chemicals and lab supplies used for analysis and sanitation.
• Ensure safe operation in the area of concern

Quality Supervisor act as Assistant Quality Manager at pepsiCo
  • Egypt
  • March 2008 to January 2015

• Manage line chemists and quality technicians and the quality laboratory operations in a way to ensure product is consistently manufactured and delivered to consumers according to PI standards.
• Provide support and coaching for the teams for day to day activities.
• Provide daily morning brief session regarding GMP's and personnel hygiene to the entire quality personnel and ensure compliance.
• Perform 3D scoreboards updates and daily and monthly KPI reporting for % Quality compliance.
• Follow up on any non-compliance or "opportunities" from process records.
• Responsible for managing chemicals and lab supplies accounts to adhere to monthly spending and manages available resources appropriately to achieve agreed targets.
• Follow up on quality member’s attendance, vacation, coverage and scheduling.
• Organize workflow and task schedules to maximize line chemists and quality technicians work efficiency.
• Oversee the testing of products and ingredients to ensure they meet specifications.
• Ensure producing safe products and applying key food safety attributes in his area of concern.
• Ensure that necessary adjustments are made to product batches and other processes when out of normal operating conditions are experienced.
• Perform data audits to ensure accuracy of data and recordings.
• Manage new initiatives or special projects that impact entire plant quality parameters.
• Acts as technical consultant to the quality personnel.
• Meet plant agreed quality targets related to production lines based on CORK monthly results.
• Meet agreed M&W program targets in terms of no. of samples in specs and ingredient loss.
• Assess production lines after overhauling from quality prospective as a part of the Commissioning, Qualification and Verification "CQV" set program.
• Develop the team technical and leadership skills and evaluates performance and efficiency of subordinates and encourage their further development.
• Ensure proper sanitation and cleaning of production equipment.
• Inventory control on chemicals and lab supplies used for analysis and sanitation.
• Ensure safe operation in the area of concern.
• Assume other duties as assigned by area management.
• Product Compliance to PI physio, chemical, microbiological and ingredient standards.
• Cork monthly results regarding microbiology results, package appearance, net content, foreign matters.
• Successful execution of new packaging materials trials.

Quality Manager at ADB Water Factory
  • Saudi Arabia - Riyadh
  • March 2001 to August 2007

Ensure producing safe products and applying key food safety attributes in his area of concern.
Acts as technical consultant to the quality personnel.
Perform data audits to ensure accuracy of data and recordings.
Manage new initiatives or special projects that impact entire plant quality parameters.
Ensure that necessary adjustments are made to product batches and other processes when out of normal operating conditions are experienced.

Education

Master's degree, Quality Management
  • at Arab Academy For Science, Technology & Maritime Transport
  • December 2022
Bachelor's degree, الميكروبيولوجى
  • at كلية العلوم جامعة طنطا
  • May 1998

بكالوريوس العلوم فى الميكروبيولوجى دفعة 1998

Specialties & Skills

Quality
Water Treatment
Quality Manager
quality supervisor
Experience and professional in computer science
leadership
• Always sophisticated with the new programs and planes Related with the style of work.
strategic thinking abilities
• Achieve 100% in QWAS - Quality in Water Analysis Scheme (LGC)
co-operation and team work
SAP system

Languages

English
Expert

Memberships

نادى طنطا الرياضى
  • عضو
  • March 2007

Training and Certifications

 ASQ-Certified Manager of Quality/Organizational Excellence Cert No. 17639 (Certificate)
Date Attended:
October 2014
Valid Until:
October 2017
ISO 22000 Lead Auditor (Food Safety Management System) (Certificate)
Date Attended:
July 2022
Valid Until:
July 2022
• Successfully completed Dairy Fundamentals Course from PepsiCo Quality University. (Training)
Training Institute:
PepsiCo University
• Successfully completed Cleaning ,Sanitation Process For Beverage from PepsiCo Quality University. (Training)
Training Institute:
PepsiCo University
• Successfully completed 3D Quality Course from PepsiCo Quality University. (Training)
Training Institute:
PepsiCO University
• Successfully completed PepsiCo Supplier Quality Assurance from PepsiCo Quality University. (Certificate)
 Certified as Food Defence Coordinator from A I B International. (Certificate)
• Successfully completed Primary Packaging Policy Examination from PepsiCo Quality University. (Certificate)
• Have a Training Certificate in Primary Packaging Policy from PepsiCo Quality University. (Certificate)
• Have a Training Certificate in Quality Assurance Policy from PepsiCo Quality University. (Certificate)
• Have a Training Certificate in Water treatment-Processes from PepsiCo Quality University. (Certificate)
• Training in HACCP (Awareness & Internal auditor course). (Certificate)
• Successfully completed PepsiCo Food Safety Policy Examination from PepsiCo Quality University. (Certificate)
• Have a Training Certificate in Food Safety Policy from PepsiCo Quality University. (Certificate)
Bottled Water Microbiology (Certificate)
Date Attended:
June 2012
Valid Until:
June 2012

Hobbies

  • Reading - football