Processed Cheese Production Manager.
The Arab Dairy Products Co.
Total years of experience :31 years, 0 Months
Responsiblity:
New Product & Process development.
Planning, following up and reviewing all the production steps up to the point of releasing the final products of the company maintaining a high level of quality, and in accordance to the approved quality standards by elevating the productivity with a very low percentage of waste possible. And this is achieved through the production planning which is studied with specific calculations to cover all the needs using all the available tools.
Achievement :-
commissioning the new plant ( Processed Cheese GJ Factory )
Responsible for develop the quality department by quality programs.
To assess the currently food safety, GMP and hygiene system in the company and improve it.
To put the quality key elements for the company through the quality road map.
To manage the quality / chemicals and micro lab's.
To ensure the quality of all incoming raw materials, packaging materials and all final products.
To handle all the customer complains.
Achievement :-
commissioning the new Quality Troubleshooting & Systems
Responsible for the management of production dept. (achieving the target production volume, cost reduction, setting production dept. KPIs, manpower management, Budget building, working with sales dept. to achieve customer satisfaction quantity and quality wise, according to the shipping dates schedule.....
• Processed cheese industry and milk product, managing the efficient operation of the raw material dept., manufacture, processing and packing of all process cheese on lines according to company schedules and maximum levels of efficiency, quality and general performance standards ensuring quality of production to manufacturing specifications.
• Reporting to director manager.
Achievement :-
commissioning the new plant
•Supervise the implementation of new products industrial trials.
•Follow up the installation of new lines and machines.
•Follow up the homologation process for new raw materials.
•Prepare & present trials results & reports.
•Communicate new projects & developments information with the production teams.
•Prepare a specific training if necessary for the production teams about the new procedure, recipes, Production lines & products.
•Defines/suggests investment needs within his scope of activity through a proper argumentation for each project.
•Continually follow up working recipes & process parameters for improvement or modification.
•Takes part in working out new products specifications, procedure & working instruction.
*Responsible for training new engineers, production as well as quality stuff.
• Reporting to Production manager.
*Responsible for the supervision of the production operation according to standard procedure and producing the products according to the quality standards and specification.
*Continuously analyses the source of problems affecting the quality, efficiency and lossesand takes corrective action to eliminate repetitive occurrence.
*Suggests active alterations to improve quality and efficiencies along with continuous improvement attitude.
*Suggest and validate ways for controlling productivity losses because of production activities (format changing - packaging changing - packaging problems - cleaning time through formalized action plans and in coordination with production planer in a way with no conflict with weekly production plan.
*Ensures available labor is organized according to labor standard.
*Coordinates with maintenance supervisors on matters related to machine repair or set up for smooth operation.
*Coordinates with warehouse in charge on matters related to finished product issues and corresponding reports.
*Coordinates with Quality laboratory for quality related issues related to Products or packaging materials.
*Responsible for data verification process on factory system
*High knowledge in cost controlling and cost analysis.
Assist the production manager in building the budget of the capacity
and materials for the coming year.
*Supervising on the production operation from the beginning,
(Receiving the raw material) to the end (storage of the finished product).
*Follow up the implementation of the weekly and
Monthly production plans.
Data analysis and follow up of machines efficiency(performance,
*Troubleshooting, stoppage for maintenances schedule).
&Safety area responsible and safety training for the production labors.
Leader of a team work to solve different production problems.
*Responsible for the product quality during the different Manufacturing Stages and taking the corrective actions according to the specifications.
*Manage a shift with 150 employees.
Control production process parameter in the Cheese manufacturing section starting with receiving the raw materials, batch preparation, cooking, pasteurization, Packing & packaging.
•Control the Chemical & physical parameter for the finished product to be always in the specification limits.
•Communicate on daily basis with the shift supervisor The Quality and Production reports for the daily tests results for the finish product and line productivity.