AbdelRaouf Khair, Production Manager

AbdelRaouf Khair

Production Manager

Jeddah Cables Company

Location
Saudi Arabia - Jeddah
Education
Bachelor's degree, Industrial Engineer
Experience
12 years, 5 Months

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Work Experience

Total years of experience :12 years, 5 Months

Production Manager at Jeddah Cables Company
  • Saudi Arabia - Jeddah
  • My current job since November 2020

- Plan and draw up a production schedule.
- Ensure that the production will be cost effective.
- Monitor productivity rates, product standards .
- Ensure customer orders are completed on time and to budget and that quality standards and targets are met.
- Monitor and review workers performance and identify training needs.
- Formulate objectives and KPI's with top management and draw the action plan
needed.
- Estimate costs and prepare budgets needed according to the targeted productivities ( Machines, Manpower ).
- Monitor production to resolve issues.
- Organize and Approve maintenance work, purchasing of equipment.
- Enforce health and safety precautions.
- Directing continuous improvement projects using lean manufacturing techniques.

Deputy production Manager at Jeddah Cables Company
  • Saudi Arabia - Jeddah
  • January 2019 to October 2020

- Planning and organising production schedules and resource requirement.
- Estimating, negotiating and agreeing budgets and timescales with Managers.
- Ensuring that health and safety regulations are met .
- Determining quality control standards.
- Overseeing production processes .
- Re- negotiating timescales or Schedules as necessary.
- Selecting, ordering and purchasing material .
- Organising the repair and routine maintenance of production equipment.
- Supervising the work of junior staff.
- Organising relevant training sessions.
- leading continuous improvement projects to enhance productivity, quality and cost efficiency.

Production Engineer at Intermediate Petrochemicals Industries Company
  • Jordan - Zarqa
  • February 2018 to August 2018

- Plan and coordinate production engineering processes on daily basis to produce high quality products.
- Create schedules for employees to ensure optimum staffing levels.
- Identify unsafe operations and practices and report the same to Manager immediately.
- Follow up machines break down and provide engineering support for maintenance to prevent / reduce recurrences.
- Evaluate current production activities and make recommendations for improvements.
- Create and maintain standard operating procedures for production personnel.
- Stay current with product specifications, production processes and Provides guidance to team members to accomplish production goals.
- Analyze Production machines productivity and overall monthly plant capacity.

Production Engineer at BRC Industrial Saudi LTD
  • Saudi Arabia - Jeddah
  • June 2016 to May 2017

- Conduct studies to obtain required manpower, machines target productivity, workers activities target and plant capacity.
- Provide customer product design for pricing to commercial department.
- Plan the orders, delivery dates and required materials, provide machines production schedule and monitor the plant to ensure its implementation
effectiveness.
- Manage Procurement to get the required materials, machines and parts.
- Ensure Safety working environment and coordinate the installation of safety equipment.
- Assign plant machines for preventive maintenance according to the production schedule and follow up machines breakdown.
- Ensure quality of the products and establish new procedures to assure it.
- Implement continuous improvement to enhance the control of material and scrap, improve working condition by design machines parts and tools, enhance productivity and eliminate recurrences of different issues.

Production Engineer at Jeddah Cables Company
  • Saudi Arabia - Jeddah
  • February 2013 to May 2016

- Review orders technical sheet and create effective machines production schedule to achieve monthly plan target.
- Monitor the plant regularly to evaluate work performance and ensure working according to safety regulation.
- Establish work procedures to ensure optimized quality maintained.
- Conduct training for plant workers to enhance their knowledge in work best practices.
- Organizing the repair and routine maintenance of production machines.
- Specify plant requirement for consumable materials and different tools needed and Process the purchase order in ERP system.
- Design mechanical parts and tools to enhance working condition and support target achieving.
- Drive the use of best manufacturing practices such as lean manufacturing, visual management, waste elimination, and 5S.

Quality Engineer ( QA / QC ) - Site at Emirates Falcon Electromechanical Company ( EFECO SAUDI )
  • Saudi Arabia - Hofof
  • April 2012 to January 2013

- Implement a quality management and control program for the project.
- Monitor and control all inspection activities on site.
- Finalize and complete the necessary documentation to verify the work performed.
- Ensure that the inspection requests are implemented.
- Ensure that all test reports are verified to meet the contract requirements.
- Ensure all materials delivered to site are inspected and confirm to specified requirement.
- Issue and administer the Non-Compliance reports as necessary and to ensure follow-up and closing.
- Report to the project manager any deficiencies in the operation of quality system and its control measures.
- Finalize the quality documentation in a presentable manner, in accordance with the conditions of the contract.
- Follow up, monitor, and control snagging and de-snagging raised by the main contractor/consultant.
- Follow up for close out of material submittal comments in coordination with discipline project engineers.

Production engineer at Jeddah Cables Company
  • Saudi Arabia - Jeddah
  • December 2010 to March 2012

- Perform engineering analysis to outline the required Manpower and machines productivity.
- Plan and coordinate production engineering processes on daily basis to produce high quality products.
- Develop ISO 9001 Production documentation ( work instructions, work procedures, SOP's, Production Reports ) .
- Ensure quality of the product and follow up machines breakdown.
- Coordinate new machines commissioning process among different departments and provide related commissioning reports.

Education

Bachelor's degree, Industrial Engineer
  • at University of jordan
  • August 2010

Grade " Good "

High school or equivalent, General Secondary Examination
  • at AL ITTIHAD School
  • June 2005

Specialties & Skills

Inspection
Production
Quality Management
Materials
AutoCAD
MINITAB
Google Sketchup
Adobe Photoshop
ERP system ( Epicor, IFS )
MS office (Word, Excel, Power point , Visio )
Microsoft Project
problem solving
operations management
planning
Production Management
Materials
Lean Manufacturing
Operation
Production Planning

Languages

English
Expert
Arabic
Native Speaker

Memberships

Jordanian engineer association.
  • Membership
  • October 2010
Project Management Institute
  • Membership
  • November 2018

Training and Certifications

Certified Six Sigma Green Belt (Certificate)
Date Attended:
December 2018
Valid Until:
December 2021
Project Management Professional ( PMP ) (Certificate)
Date Attended:
November 2018
Valid Until:
November 2021
ISO 9001 : 2015 - QUALITY MANAGEMENT SYSTEM AUDITOR / LEAD AUDITOR (Certificate)
Date Attended:
September 2018
Valid Until:
September 2023
ISO 9001 : 2008 , OHSAS 18001: 2007 , ISO 14001 : 2004 (Training)
Training Institute:
BEMCON COMPANY
Date Attended:
March 2015
Duration:
40 hours
ISO 9001 : 2008 Foundation Training (Training)
Training Institute:
SGS Company
Date Attended:
July 2011
Duration:
10 hours
Die refurbishment and die maintenance (Training)
Training Institute:
ESTEVES Group Company
Date Attended:
January 2011
Duration:
20 hours
Project Management course (Training)
Training Institute:
TALAL ABU GHAZALEH COMPANY
Date Attended:
October 2009
Duration:
9 hours

Hobbies

  • ping pong