Technical Consultant
Self
Total years of experience :21 years, 9 Months
New facility set up including facility design & specifications, process layout design, MEP, supply chain development, project & contract negotiation, sourcing & material supply.
Management consultant to help startup the industrial facility based on the operational strategy and business objectives. The industrial facility setup does include the management of entire facility design & construction, MEP design & installation works, processes layout development, machinery layout & installation, and hiring & training
Responsible for the setup of a new manufacturing facility from concept through completion including the entire manufacturing operations based on the philosophy of Lean manufacturing system. The manufacturing facility setup does include MEP works, processes development, machinery installation, hiring & training, and complete operational organization set up
Support the development and industrialization of manufacturing sector in Saudi Arabia. Provide technical expertise in the manufacturing business planning, manufacturing engineering, manufacturing facility set up, and operations start up. Help manufacturing companies in process development and improvements to improve the productivity, quality, delivery, and cost saving.
Introducing the concept of Lean manufacturing system to bring the various manufacturing industry to the next level of excellence. Provide technical support to prepare the technical feasibility study for new and expansion of Industrial projects to help secure the government funding.
Responsible for facility start up project for solar tracking systems including engineering, supply chain, maintenance, and safety & environment.
• Lead the project of new facility set up for PV and CPV Solar tracking system.
• Manage facility development, re-layout, and renovation projects for two facilities.
• Lead and direct manufacturing engineering and plant operations including production processes
• Direct interface with internal and external customers and develop strong relationship with new customers.
• Established a strong relationship with domestic and international suppliers/vendors
• Lead various facility and manufacturing improvement projects on regular basis.
• Establish a close coordination with other departments in order to achieve company goals and objectives for multiple facility and production improvement projects.
• Implementation of Continuous Improvement and Lean manufacturing system across all functions of manufacturing operations
• Coordinate with city, state, federal and other regulatory agencies to ensure the compliance of all codes and regulations.
• Prepare capital spending and ROI plans for various production and facility related projects.
Lead and direct all functions of facility set up project including design, construction, installation of machinery & equipments, and operations start up of more than US$ 250 million annual revenue project. Also responsible for engineering, maintenance, safety, and environmental activities.
• Led manufacturing plant set up project including design, plant construction, plant layout, IT infra structure, equipment selection & purchasing, utilities design & calculations, equipment installation & commissioning.
• Managed field superintendents and other construction project employees; oversee key sub-contractors, consultants, and vendors to ensure conformance with contracts.
• Develop, monitor and maintain construction work schedule; serve as liaison between company and contractors.
• Prepare project documentation and attend project meetings.
• Inspect projects to ensure all work is performed to contract design specifications.
• Prepare, monitor and track project budget.
• Coordinate development and approval of architectural and engineering construction drawings.
• Direct and coordinate department activities to develop and implement company’s goals and objectives.
• Strong interface with contractors, vendors and suppliers to resolve project issues based on company needs and objectives.
• Led plant wide continuous process improvement activities with the philosophy of TPS and Lean manufacturing resulting in safe work environment, exceeding customer quality expectations, tangible cost savings and on time delivery.
• Led Kaizen events, Six-Sigma projects and training programs to develop the skills and capabilities of the team members.
• Review and analyse engineering and operation reports & statistics to focus and resolve potential issues to ensure the quality product and cost effective operation.
• Responsible for customer first activities (internal & external) and quality improvement programs such as development and implementation of Six Sigma and Lean System programs.
• Developed and implemented team members and staff training programs to improve the skill level and capability to suit for the defined tasks. Focused on changing team members mind set to implement 5S, TPS and Kaizen philosophy in daily work practice.
• Led development of environmental program including certification of ISO 14001 from start to finish.
• Strong coordination with other cross functional teams to achieve company’s goal and objectives
• Prepare, manage and accountable for plant operations capital and expense budget. .
• Responsible for enforcing company policies and procedures.
• Prepare and submit plant progress reports to executives and corporate on a regular basis
Manage set up of new processing operations and distribution centers. Developed and executed plans for start up manufacturing and distribution operations, new operation systems development, training, and initial system deployment. Provide ongoing technical support to manufacturing, distribution centers, utilities and customers.
• Successfully completed the new manufacturing and distribution projects for two new sites.
• Successfully developed and implemented Lean system for manufacturing and field operations that improved quality and saved material handling cost
• Established the SOPs and practices to comply the corporate standards.
• Successful technical support to field operations and sustaining engineering functions.
• Successfully provided technical training to the field engineers and technicians on various tools, equipments and systems
Led new facility design, construction, installation, and start up projects of worth more than US$ 100 million budget. Also responsible for engineering and maintenance to support plant operations..
• Led design and construction project of a new manufacturing facility of one million square feet size in Indonesia that achieved the targeted 10% annual production increase.
• Led design and construction of existing manufacturing facility expansion project including utilities, HVAC, and other processing operations.
• Coordinated design and installation of IT infra structure, utilities and HVAC system including chillers, compressors, cooling towers and Air Handling Units (AHU).
• Develop, monitor and maintain construction work schedule;
• Prepare project documentation, attend project meetings, and submit progress report to management.
• Inspect projects to ensure all work is performed to contract design specifications.
• Prepare, monitor and track project schedule and budget.
• Coordinate development and approval of architectural and engineering construction drawings
• Led sourcing, purchasing, installation of various utility and manufacturing equipments.
• Led design and construction of dormitory housing project for 1000 employees near manufacturing facility.
• Initiated and implemented several new technology plant projects including, new conveyor system, and centralized material feeding system for injection molding machines.
• Provide strong leadership in establishing the facility procedures and practices to comply the EH&S and ISO requirements.
• Established preventive maintenance program for plant operations and facility maintenance based on MP2 system.
• Strong interface with contractors, suppliers, and vendors to ensure quality, cost and timely delivery of services.
• Led the design and implementation of the Building Automation System for plant facilities operations.
• Trained, cross trained and developed staff for the advancement to the higher level of skills and positions.
• Achieved 90% of department goals and objectives by incorporating the company's vision, mission and values into the annual operations plan.
GPA 3.70 Merit College Assistance Scholorship for all 4 years.