Senior Maintenance Engineer
Arasco Foods
Total years of experience :12 years, 5 Months
Design, develop, and implement software / hardware improvements to automated process control and process monitoring equipment according to changed control procedures.
Develop and execute test plans for software/hardware improvements to automated process control and process monitoring equipment according to changed control procedures.
Support engineering and validation projects as well as provide support to manufacturing activities with process control and process monitoring equipment software design, commissioning, and testing to meet end user requirements.
Do studies and update system specifications, user and functional requirements specifications, generating and executing necessary FAT and SAT protocols at projects.
Support small manufacturing process control projects related to corrective action, equipment performance improvement, and new equipment.
Make modifications necessary or demanded to improve the plant running in a smoothly and efficiently.
Support operators at trouble shooting level to solve the problems.
Provide training or presentations on basic automation systems and tasks to department personnel.
Update existing standard operating procedures and automation engineering documents.
Through proposals for the overall Maintenance Business plan, contribute to preparation and control of the actual budget by Process Functions in the respective area of responsibility.
Reliabilty maintence
observing and reviewing the functional stability of Electrical Equipment.
Planning of corrective action for captured major observation.
Defect Elimination related to SFDA requirement in the area.
Review past 24 hour line performance with specific teams, plan required corrective actions along with area super owner.
Review preventive maintenance plan for the day. Along with required resources in coordination with area owner.
Preparing the budget related to maintenance Equipment.
Technical review and feasibility study of tender specifications and submittal for automation parts in the project. Leading the team for diagnose and troubleshoot the hard technical issues. Representing and instructing the PLC and DCS training for hardware and software.
Daily monitoring the plant status through DCS and SCADA. Troubleshooting and support to any DCS, PLC, SCADA and Instrumentation issue.
Extraction and updating daily DCS/SCADA reports for Operation reporting.
Assisting TSD in reviewing technical queries for ongoing projects.
Inspection and witnessing the FAT, SAT and commissioning to any DCS/SCADA related task.
Conceptualizing SCADA and DCS automation design (Mimics, Alarms, Historical Data and etc.).
Creating scope of work and technical criteria for Automation projects.
Managed the installation of HMI and PLC application software development. Examined and analyzed the requirements needed in electrical installation using SIEMENS PLC. Responsible for troubleshoot and diagnose the Siemens PLC (Programmable Logic Controller) problem either Hardware or Software problem. Programming the Siemens PLC using STEP 7 and PCS 7 (Process Control System) software. Implementing and designing the Electrical drawing using Microsoft Office VISIO. Preparation and testing of SCADA screens and PLC programs. Prepare all necessary documentation for handing over including FAT/SAT procedures and O & M Manuals. Designed integration mechanics for various instrumentation systems and hardware. Troubleshoot and diagnose ProfiBus and ProfiNet network. Preparation all Document and testing required to be done during the commissioning.
YANBU INDUSTRIAL COLLEGE. Bachelor of since in Electronics Engineering Technology 2011. Cumulative Grade Point Average: 2.77/4.