Abdul Gafur Mulla

Project (Equipment annual Maintenance): DWPS-Kuwait under Ministry of Electricity and Water, Kuwait.
Major Equipment maintenance of 8*300 MW Power Station and 12 *7.2 MIGPD and 4* 6 MIGPD Water Distillation Units
•Performance Management (goal setting, performance management, recognition, feedback, coaching & counseling, training & development)
•Maintenance Team performance. Set Department / Team Goals provide feedback on performance, People performance improvement
•Establish and monitor staff performance and development goals, assign accountabilities, establish priorities and conduct annual performance appraisals
•Manage and evaluate the Maintenance staff including but not limited to performance management, employee improvement and employee development plans, etc.
•Continually manage and develop performance standards for the department and conduct performance reviews
•Provides for the performance, coordination, and inspection of outage related work performed offsite at other facilities
•Actively assist in the management and development of people in maintenance team to achieve a high performance output
•Identifies maintenance department performance indicators; develops and communicates Productivity Improvement Plans to track areas identified for improvement
•Participate actively in the Work Management Process to ensure work is executed safely, efficiently, and effectively
•Implement daily work and manage contractors on site. Execute exchange of maintenance job strictly and working permit
COMPANY: KHARAFI NATIONAL K.S.C. (CLOSED), KUWAIT.

Mechanical Engineer - Turbine and Rotating Equipment

Project (Equipment annual Maintenance): DWPS-Kuwait under Ministry of Electricity and Water, Kuwait.

Scope of work:

Job Planning, risk assessment, Scheduling, Prevention and corrective maintenance, Quality assurance check and stage wise inspection, arranging and regulating necessary spares, consumables and tools and rigging equipments well in advance, Refurbishment, Maintenance, Installation, Welding, Assembling, Inspection, NDT, Quality, Production Planning, Managing Employees, Creep Correction, Skills for STEAM TURBINES, Compressors, FD fans and Pumps, Valves and other Auxiliaries in a challenging and rewarding environment.

Area of work:

Maintenance of Steam Turbine, Compressors, FD Fans, Hydro couplings, Horizontal and vertical Pumps and other Auxiliaries.

Scope of Work: Major overhauling of steam Turbine of 300MW capacity, preparation of work schedule to carryout preventive maintenance of Steam Turbine, preparation of necessary safety documents like work permit, safety permit and co ordination with safety department to smooth sand safe work environment, to ensure proper workmanship of subordinates to achieve superior quality of work as per client requirement to closely monitor dismantling of turbine HP, IP and LP, stop valves control valves ICV MSV etc, initial inspection overhauling of parts identification of damaged parts and its replacement assembling of parts thermal clearance check, float check oil clearances check for journal and thrust bearings boxing up and final alignment of turbine and assistance to commissioning of equipments like turbines and pumps.

Job profile:


•To mobilize the manpower and necessary P&M to execute the work
•To arrange and order necessary consumables and spare parts prior to major overhauling or scheduled maintenance period.
•To verify the spare parts and consumables as per requirements.
•To co-ordinate with client planning to prepare schedule of overhauling of equipment.
•To clarify technical difficulties arise prior to start of overhauling work like co ordinate with other department.
•Preparations of necessary documents prior to overhauling like take work permit and safety permit from client respective departments, tools inspection, manpower mobilization report consumable report etc.
•Preparing schedule for maintenance.
•Mobilization of manpower tools and tackles consumables to specific work site
•Read the drawing and preparing work sequence.
•To attend the meeting with clients to discuss progress of work and dealing difficulties and necessary action of it.
•To discuss with the client difficulties in work and suggest necessary improvements to be taken further.
•To take care of proper dismantle of equipments.
•To give proper instruction to workforce regarding dismantling parts to further cleaning necessary action to rectify the parts.
•To co ordinate with Vendor to proper dismantling and assembly of turbine
•To guide proper assembly after necessary rectification.
•To check proper bearing clearance, radial and axial clearances of diaphragms, steam glands and oils seals.
•To set proper rotor position according to flow path reading and full float of rotor.
•To dismantle, take necessary clearances of various, repair and assembly of valves like MSV, CV, ICV, IV etc.
•Check the alignment and other parameters of turbine, pumps etc.
•To take necessary action to carryout safe work and train and tool room meetings with workforce to aware the safety hazardous at work area.
•To report safety department for any hazardous area or work environment.
•Assistance to the commissioning group to trouble shooting during commissioning/synchronization.
•To initiate maintenance of auxiliary equipment like MDBFWP, CEP, etc. closely monitor progress of work

About Doha West Power Station:

Here at Doha West Power station total 8 unit of 300MW and 5 units of 50MW emergency Gas Turbine power stations are running, this is one of the major power
Stations in Kuwait, Kharafi National has got annual maintenance contract for the Mechanical equipment over here from Ministry of Electricity and Water, Kuwait for a period of

Lanco Vidharbha Thermal power project 2*660MW supercritical boiler

Area of Work:

•Erection of Steam turbine (2*600MW)
•Erection of Power House building structure and control building structure
•Erection of CEP, MDBFP, oil pumps, Vacuum pumps etc.
•Erection of condenser, coolers, heat exchangers etc.
•Erection and commissioning of Sea water pumps and CW pumps and Sea water pipelines


Scope of work: Erection and commissioning of turbine and auxiliaries, erection, inspection of parameters as per suppliers drawings, to check all the clearances like thermal and oil clearance alignment and to guide necessary correction to achieve alignment of equipment like turbine and pumps etc. co ordination with suppliers and contractor to smooth execution of work to inspection of erection material from supplier end to erection site to smooth running of erection work.





Job profile:

•Erection of steam turbine of 600 MW 2 L.P and an HP-IP.
•Preparing the schedule for erection.
•Read the drawing and preparing work sequence.
•Check the alignment and other parameters of turbine.
•Inspect the various clearances measured in erected equipments.
•Assistance to the commissioning group to trouble shooting during commissioning/synchronization.
•Imported, pre fabricated steel structure erection.
•Erection and alignment of CW pumps.
•Erection of various equipment in chlorination system (rectifiers, hypo pump, H2 blowers, water pumps, acid pumps electrolyses panels etc.).
•Sea water MS pipeline erection and commissioning.
•Anti corrosive coating of sea water pipeline

Project: Kaiga ( 3&4) Project for Nuclear Power Corporation Ltd. 2*230 MW

Area of work:

In this tenure, I was looking after erection and commissioning of rotary equipments like TURBINE, GENERATOR, various PUMPS related to turbine and static equipment like various tanks, heat exchangers, regulators, MSR and various gas panels etc., and erection and overhauling of turbine control system equipments and also having experience commissioning & maintenance of above all equipments. .
Job profile:

•Looking after the erection of steam turbines and generators.
•Inspect the various clearances measured in erected equipments.
•Give necessary correction to various activities coming under erection.
•Read the drawings of the erection equipments and erect as per specifications.
•Deploy man power for various activities of erection.
•Maintain all the documentation of erection equipment.
•Overhauling of control system equipment and various measurements and clearances of all internal parts of equipments as per the drawings.
•Demonstrated the erection of pumps and machines through geometrical drawings.





ACCOMPLISHMENTS:

At Engenius erectors Pvt. Ltd.:

•Erection and commissioning of TURBOATOM, Ukraine made 230 MW LP and HP turbine, Hydrogen cooled generator, Governing system, MSR, Lube oil pumps, steam line, at unit 3&4 Kaiga, Nuclear Power Corporation of India Limited, Karnataka.

•Overhauling of 236 Mw Steam turbines at 1 & 2 Kaiga atomic power plant Karnataka.