PIPING & WELDING INSPECTOR
SAMSUNG ENGINEERING
مجموع سنوات الخبرة :14 years, 7 أشهر
• Inspection, Documentation and preservation of all incoming material related to mechanical in storage yard (Ware House).
• Review of WPS and PQR as per Project Specification
• To follow all Quality Control Procedure Inspection and test Plan
• Before Fabrication, Erection checks the isometric drawing with correct revision as per the latest record.
• Monitoring and Inspection of Fit-Up, root run and all subsequent passes Welding for Pipe Joint with Dimension and orientation during Fabrication, Erection of Pipe Spools.
• Witness of Welder Qualification Test(WQT) and procedure qualification test
• Review of received filler and Consumable Test Certificate(TC)
• Monitoring of Pre-heat, Inter pass temperature and inter pass Cleaning as per WPS
• Visual Inspection of Welded Joint profile, surface finish and defects.
• To Check Welder ID and Welding Procedure Specification (WPS) during Fabrication, Erection of Piping Spools including Piping Supports.
• Monitoring and inspection of Welding Activities before, during and after Welding.
• To raise an RFI for daily activities like Fit-Up, Welding and NDT Methods to Client (Aramco) during Fabrication and Erection.
• Preparation of Joints and organizing the NDE team
• Offering of Joints and organizing the NDE team.
• Visual Inspection of Completed Welds in the Pipe Spool and related Documentation
• Monitoring and Witnessing of PWHT, Hardness Testing, PMI, MPT, UT of pipe spool
• To raise a RFI for Spool Release from Fabrication Shop to Plant and attached all related Documents like ICS, NDT Methods as per Line Class Designation.
• To Maintain Proper Documentation for all Daily Activities like Welding Reports, NDT Methods as per Piping Line Class in Hard Copy as well as Soft Copy during Fabrication and Erection.
• Monitoring the preservation of Piping Spools and Valves at site (Plant) in a good Condition placed on Wooden Planks, Covering of ends with Plastic Covered.
• Monitoring the Erection Activities of Piping Spools as per Priority given by Client (Aramco).
• Monitoring and Inspection of Erection Activities of Piping Spool as per Piping Arrangement, Piping Layout, Piping & Instrument Diagram and Isometric Drawing.
• Preparation of As-Build Drawing Occur during Erection of Piping Spools and take Approval by the Client and also update revised drawing and As-Build in the Hard Copy and Soft Copy.
• Preparation of the Hydro Test Package as per Line Class Designation issued by Engineering Department with priority.
• Prepare Red-Line for Revised Drawing and update in the Hydro Test Packages.
• Preparation of Isometric Control Sheet as Piping Line Class for Hydro Test Packages.
• To Check the Hydro test Packages before taking to Site for Inspection. Which Includes General Information Sheet, Piping Index Sheet, P&ID, Support Detail Drawing and Isometric Drawing.
• Doing Punch List, Punch List Verification and Clearing ‘A’ Item before Hydro Test.
• Witness of Flushing and Air Blowing before & after Hydro Test for all Alloy Steel.
• To Check Manifold Certificate, Pressure Gauges and Relief Valve Certificate during Hydro Test.
• Witness of Hydrostatic Test which includes Hydro, pneumatic, Oil Test
• Witness of Hydro Test of Different Kind of Valves (Body Test and also Seat Test).
• Witness of Water Concentration (P.H, Chloride) of Stainless Steel before & after filling of Water.
• In Lay-Up Procedure, Witness of Relative Humidity after Flushing and Shut in the System for 12 Hours.
• Clearing of Reinstatement Item after Hydro Test.
• Witness of NDT, PMI, Hardness, PWHT Test
• Monitoring of Various Welding Process like GMAW, GTAW, SMAW, SAW, FCAW
• Co-ordination of all destructive and non-destructive testing at Various Sites for different Client’s
• Reviewing Final Package for Hydro test, approving & releasing for Hydro test
• Preparation of Weld Rejection Rate Report and Submit to Client for Approval
To Check the Fit-up Inspection of Small Bore & Large Bore and preparing the SATR-W-2006 and raising the RFI to TRG QC
To Check the Internal Cleaning of all Pipe Spool before Erection and preparing SAIC-L-2011 for Piping Pre-Installation inspection RFI to TRG QC.
To Check the Pipe Laying and preparing SAIC-L-2012 for Pipe Laying, Spool Erection and assembly RFI to TRG QC.
To Check the Branch connection such as Sockolet, Weldolet, Welding Boss & Branch Connection of Pipe with or without reinforcement Pad as per SAIC-L-110 Limitation of Pipe Component and preparing of SAIC-L-2013 for Branch Connection RFI to TRG QC.
To Check the Flange Face Serration and preparing SAIC-L-2014 for Piping Flange joint Inspection RFI to TRG QC.
To Check the Threaded Connection for Instrumentation Air and Plant Air as per Approved Procedure and preparing SAIC-L-2015 for Thread Connection Inspection RFI to TRG QC
To Check the Orifice Flange Internal Grinding of Welded Joint and preparing SAIC-L-2016 for Internal Grinding of Welded Joint RFI to TRG QC.
To Check the Pipe Support fit-up like Turnnion, Sliding Shoe and Reinforcement Pad with Sliding Shoe and Pipe Support Installation like Spring Support, Shoe Clamp, Stopper’s & Guide and preparing SAIC-L-2018 for Pipe Support and Anchoring RFI to TRG QC.
To Check the Valve Installation and preparing SAIC-L-2043 for Valve Installation Inspection RFI to TRG
Pre-Test Punch Listing as per SATIP-A-004-02 and to prepare punch list as per SAIC-A-2010 and also punch list verification.
Witness of Internal Cleaning & Flushing as per SAIC-L-2017.
Witness of filling & pressurization as per SAIC-A-2013.
Witness of Visual Inspection at Test Pressure as per SAIC-A-2015.
Witness of Pneumatic Testing of Reinforcement Pad as per SAIC-A-2016.
Witness of Depressurization & water disposal as per SAIC-A-2017.
Witness of Lay-up Inspection as per SAIC-A-2018.
Doing Reinstatement as per SAIC-A-2006.
To Check the Fit-up Inspection in Fabrication Shop for Small Bore and Large Bore of both Carbon Steel and Stainless Steel Piping
Review of Test Package’s
Witness of Hydro Test
To Check the Material Inspection before Fit-up.
Preparing the Status of Test Package review and Fabricated Spool released for Painting after NDT Completed by Area and submit the report to QA/QC Manager.
To Check the Material before Fit-up Inspection of Small Bore Stainless Steel Piping Above Ground
To Check the Fit-up Inspection of Underground Piping like CPVC(Chlorinated Polyvinyl Chloride), PVC(Polyvinyl Chloride) and also RTR Piping.
Preparing of Joint Summary of Underground Piping.
Preparing and Review of Test Packages both Underground and Above Ground Piping.
Line Checking of Above Ground piping and Undergroung piping
Clearing of A Punch Item before Hydrotest.
Witness of Hydro test of Underground Piping and Above Ground Piping.
Doing Reinstatement of Underground Piping and Above Ground Piping.
• Inspection of all incoming material related to mechanical in storage yard (Ware House).
• Before Fabrication, Erection to check the isometric drawing with correct revision as per the latest record.
• Monitoring and Inspection of Fit-Up, root run and all subsequent passes Welding for Pipe Joint with Dimension and orientation during Fabrication, Erection of Pipe Spools.
• To Check Welder ID and Welding Procedure Specification (WPS) during Fabrication, Erection of Piping Spools including Piping Supports.
• Monitoring and inspection of Welding Activities before, during and after Welding.
• To raise an RFI for daily activities like Fit-Up, Welding and NDT Methods to Client (Aramco) during Fabrication and Erection
To Witness Hydro test, Doing Punch List, Punch list Verfication, Renistatement.
Review of Quality Control Procedure and Inspection Test Plan.Inspection and monitoring of site activities such as fabrication, and installation of piping supports and piping Inspection of deliveries of materials and equipment to assure that they are within tolerances, grade in quality as specified, that they are properly stored and handled, and that they have been not damaged.To check piping as per Isometric Drawing against P & ID Drawing.Witness for Field Pressure Testing of Metallic Valves such as Gate, Globe, Check, ball, Plug, Butterfly etc.Witness of Pneumatic Pressure Testing of High-Pressure & Low Pressure Piping.